Patents by Inventor Marcus A. Worsley

Marcus A. Worsley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11976200
    Abstract: In one inventive concept, an ink includes a precursor of a graphene analogue, a thickener, and a solvent. In another inventive concept, an ink includes a graphene analogue, a thickener, and a solvent. In yet another inventive concept, an aerogel includes a three-dimensional printed structure having printed features comprised of two dimensional sheets of a graphene analogue.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: May 7, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Swetha Chandrasekaran, Marcus A. Worsley
  • Publication number: 20240110073
    Abstract: An aerogel includes a three-dimensional printed structure having printed ligaments geometrically arranged, where an average diameter of the printed ligaments is in a range of greater than 0 microns and less than 50 microns. In addition, an average distance between a center of a first of the printed ligaments and a center of a second of the printed ligaments is at least equal to the average diameter of the printed ligaments, where the first and the second of the printed ligaments are adjacent. Each printed ligament includes of a plurality of random pores, where an average diameter of the random pores is less than 50 nanometers.
    Type: Application
    Filed: December 1, 2023
    Publication date: April 4, 2024
    Inventors: Cheng Zhu, Eric Duoss, Christopher Spadaccini, Marcus A. Worsley, Jianchao Ye, Swetha Chandrasekaran
  • Patent number: 11938545
    Abstract: In accordance with one aspect of the presently disclosed inventive concepts, a metal aerogel includes a plurality of metal nanowires formed into a porous three-dimensional structure, where pores in the structure are anisotropic.
    Type: Grant
    Filed: June 22, 2018
    Date of Patent: March 26, 2024
    Assignee: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
    Inventors: Fang Qian, Thomas Han, Marcus Worsley
  • Patent number: 11919076
    Abstract: The production of a porous copper-zinc structure includes providing copper ink, creating a 3D model of the porous copper-zinc structure, 3D printing the copper ink into a porous copper lattice structure using the 3D model, heat treatment of the porous copper lattice structure producing a heat treated porous copper lattice structure, surface modification of the heat treated porous copper lattice structure by nanowires growth on the heat treated porous copper lattice structure producing a heat treated porous copper lattice structure with nanowires, and electrodeposition of zinc onto the heat treated porous copper lattice structure with nanowires to produce the porous copper-zinc structure.
    Type: Grant
    Filed: December 6, 2021
    Date of Patent: March 5, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Cheng Zhu, Eric B. Duoss, Zhen Qi, Anthony W. Van Buuren, Marcus A. Worsley
  • Patent number: 11905503
    Abstract: Generation of energy and storage of energy for subsequent use is provided by electromethanogenesis of carbon dioxide into a fuel gas and the storage of the fuel gas for subsequent use. An electromethanogenic reactor includes an anode conductor and a cathode conductor wherein the cathode conductor includes submicron to micron scale pores. Electromethanogenesis microbes and/or enzymes are located in the micron scale pores of the cathode electrode conductor. Carbon dioxide is introduced into the electromethanogenic reactor and the electromethanogenesis microbes/enzymes and the carbon dioxide interact and produce a fuel gas. The fuel gas is stored for subsequent use, for example use in power generation.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: February 20, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Jennifer Marie Knipe, Sarah E. Baker, Marcus A. Worsley, Swetha Chandrasekaran
  • Patent number: 11884002
    Abstract: Disclosed here is a method for making a three-dimensional micro-architected aerogel, comprising: (a) curing a reaction mixture comprising a co-sol-gel material (e.g., graphene oxide (GO)) and at least one catalyst to obtain a crosslinked co-sol-gel (e.g., GO hydrogel); (b) providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of the crosslinked co-sol-gel (e.g., GO hydrogel); (c) curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three-dimensional structure; (d) drying the wet gel to produce a dry gel; and (e) pyrolyzing the dry gel to produce a three-dimensional micro-architected aerogel (e.g., graphene aerogel). Also disclosed is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a dispersion of a crosslinked co-sol-gel.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: January 30, 2024
    Assignees: Lawrence Livermore National Security, LLC, Virginia Polytechnic Institute and State University
    Inventors: Marcus A. Worsley, Xiaoyu Zheng, Patrick G. Campbell, Eric Duoss, James Oakdale, Christopher Spadaccini, Ryan Hensleigh
  • Patent number: 11884830
    Abstract: According to one aspect of an inventive concept, an ink includes a base catalyst, a sol gel precursor composition, and a block copolymer. According to another aspect of an inventive concept, an aerogel includes a three-dimensional printed structure having printed ligaments geometrically arranged, where an average diameter of the printed ligaments is in a range of greater than 0 microns and less than 50 microns. In addition, an average distance between a center of a first of the printed ligaments and a center of a second of the printed ligaments is at least equal to the average diameter of the printed ligaments, where the first and the second of the printed ligaments are adjacent. Each printed ligament includes of a plurality of random pores, where an average diameter of the random pores is less than 50 nanometers.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: January 30, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Cheng Zhu, Eric Duoss, Christopher Spadaccini, Marcus A. Worsley, Jianchao Ye, Swetha Chandrasekaran
  • Patent number: 11880133
    Abstract: Disclosed here is a method for making an architected three-dimensional aerogel, comprising providing a photoresin comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and a precursor for graphene, metal oxide or metal chalcogenide; curing the photoresin using projection microstereolithography layer-by-layer to produce a wet gel having a pre-designed three dimensional structure; drying the wet gel to produce a dry gel; and pyrolyzing the dry gel to produce an architected three-dimensional aerogel. Also disclosure is a photoresin for projection microstereolithography, comprising a solvent, a photoinitiator, a crosslinkable polymer precursor, and graphene oxide.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: January 23, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Marcus A Worsley, Patrick G. Campbell, Eric B. Duoss, James S. Oakdale, Christopher M. Spadaccini, Ryan Hensleigh
  • Patent number: 11858858
    Abstract: An ink, and products formed from the ink, formulated at least in part from ceramic particles. The ink is formulated so that it can be used in additive manufacturing processes to form three-dimensional printed bodies. The three-dimensional printed bodies can have graded density and can be infiltrated by an infiltration material.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: January 2, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Swetha Chandrasekaran, James T. Cahill, Wyatt L. Du Frane, Joshua D. Kuntz, Richard L. Landingham, Ryan Lu, Marcus A. Worsley
  • Publication number: 20230343513
    Abstract: A method of forming a magnet includes forming a structure by electrophoretic deposition (EPD), and after forming the structure, sintering the formed structure to form a magnet. The forming the structure by EPD includes adding a plurality of first particles having magnetic anisotropy to an EPD chamber and applying a voltage differential across electrodes of the EPD chamber to create an electric field in the EPD chamber for causing electrophoretic deposition of the first particles above a first of the electrodes for forming a first layer comprising the first particles.
    Type: Application
    Filed: June 29, 2023
    Publication date: October 26, 2023
    Inventors: Scott K. McCall, Sarah Baker, Joshua Kuntz, Jonathan R. I. Lee, Christine A. Orme, Marcus A. Worsley, Alexander A. Baker, Matthew A. Worthington
  • Publication number: 20230275238
    Abstract: Disclosed are flow-through electrode devices and techniques for making flow-through electrodes. In one aspect, a flow through electrode apparatus comprises one or more fiber layers. Each fiber layer comprises a plurality of fibers oriented to be orthogonal to a flow direction of a fluid. The plurality of fibers are configured to cause an inertial flow of the fluid around the plurality of fibers at a first flow rate of the fluid.
    Type: Application
    Filed: March 11, 2022
    Publication date: August 31, 2023
    Inventors: Victor Alfred Beck, Sarah Baker, Swetha Chandrasekaran, Eric Duoss, Jean-Baptiste Forien, Anna Nikolaevna Ivanovskaya, Marcus Worsley
  • Patent number: 11739000
    Abstract: According to one inventive concept, a method for forming an aerogel includes forming a SiO2 gel, forming a mixture of the SiO2 gel and a TiCl4-derived precursor sol, wherein the TiCl4 sol is comprised of TiCl4 and a solvent, forming a SiO2/TiO2 wet gel, drying the SiO2/TiO2 wet gel, and heating the dried SiO2/TiO2 gel.
    Type: Grant
    Filed: February 13, 2020
    Date of Patent: August 29, 2023
    Assignees: Lawrence Livermore National Security, LLC, University of Sao Paulo
    Inventors: Elias Paiva Ferreira Neto, Marcus A. Worsley, Ubirajara Pereira Rodrigues Filho
  • Patent number: 11735359
    Abstract: In one embodiment, a magnet includes a plurality of layers, each layer having a microstructure of sintered particles. The particles in at least one of the layers are characterized as having preferentially aligned magnetic orientations in a first direction.
    Type: Grant
    Filed: June 27, 2018
    Date of Patent: August 22, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Scott K. McCall, Sarah Baker, Joshua Kuntz, Jonathan R. I. Lee, Christine A. Orme, Marcus A. Worsley, Alexander A. Baker, Matthew A. Worthington
  • Patent number: 11718924
    Abstract: A method for forming a ceramic according to one embodiment includes electrophoretically depositing a plurality of layers of particles of a non-cubic material. The particles of the deposited non-cubic material are oriented in a common direction.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: August 8, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Klint Aaron Rose, Joshua D. Kuntz, Marcus A. Worsley
  • Patent number: 11718787
    Abstract: In one embodiment, a composition of matter includes a crystalline porous structure having a density in a range from about 30 to about 50 mg/cm3. In another embodiment, a kit includes an amorphous, porous material, an inert pressure medium, a heating source, and a sample chamber configured to withstand an applied pressure of at least about 20 GPa. Other aspects and embodiments of the present invention will become apparent from the following detailed description, which, when taken in conjunction with the drawings, illustrate by way of example the principles of the invention.
    Type: Grant
    Filed: October 15, 2019
    Date of Patent: August 8, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Peter J. Pauzauskie, Jonathan C. Crowhurst, Marcus A. Worsley, Joe H. Satcher, Jr.
  • Patent number: 11707719
    Abstract: Fabrication of functional polymer-based particles by crosslinking UV-curable polymer drops in mid-air and collecting crosslinked particles in a solid container, a liquid suspension, or an air flow. The particles can contain different phases in the form or layered structures that contain one to multiple cores, or structures that are blended with dissolved or emulsified smaller domains. A curing system produces ultraviolet rays that are directed onto the particles in the jet stream from one side. A reflector positioned on other side of the jet stream reflects the ultraviolet rays back onto the particles in the jet stream.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: July 25, 2023
    Assignees: Lawrence Livermore National Security, LLC, Purdue Research Foundation
    Inventors: Congwang Ye, Roger D. Aines, Sarah E. Baker, Caitlyn Christian Cook, Eric B. Duoss, Joshua D. Kuntz, Elaine Lee, James S. Oakdale, Andrew J. Pascall, Joshuah K. Stolaroff, Marcus A. Worsley, Carlos J. Martinez
  • Publication number: 20230173579
    Abstract: The production of a porous copper-zinc structure includes providing copper ink, creating a 3D model of the porous copper-zinc structure, 3D printing the copper ink into a porous copper lattice structure using the 3D model, heat treatment of the porous copper lattice structure producing a heat treated porous copper lattice structure, surface modification of the heat treated porous copper lattice structure by nanowires growth on the heat treated porous copper lattice structure producing a heat treated porous copper lattice structure with nanowires, and electrodeposition of zinc onto the heat treated porous copper lattice structure with nanowires to produce the porous copper-zinc structure.
    Type: Application
    Filed: December 6, 2021
    Publication date: June 8, 2023
    Inventors: Cheng Zhu, Eric B. Duoss, Zhen Qi, Anthony W. Van Buuren, Marcus A. Worsley
  • Publication number: 20230132546
    Abstract: Freeform fabrication of architected porous zinc via 3D printing. Ink including zinc powders, solvents and binders is created with printability. At least one 3D model is created with microarchitectures. Extrusion-based direct-writing is used to manufacture free-standing 3D zinc structures. Post-processing conditions generate final architected porous zinc products.
    Type: Application
    Filed: November 3, 2021
    Publication date: May 4, 2023
    Inventors: Cheng Zhu, Eric B. Duoss, Zhen Qi, Tony W. Van Buuren, Marcus A. Worsley
  • Publication number: 20230106574
    Abstract: A method includes acquiring a three-dimensional printed template created using an additive manufacturing technique, infilling the template with an aerogel precursor solution, allowing formation of a sol-gel, and converting the sol-gel to an aerogel.
    Type: Application
    Filed: November 30, 2022
    Publication date: April 6, 2023
    Inventors: Swetha Chandrasekaran, Theodore F. Baumann, Juergen Biener, Patrick Campbell, James S. Oakdale, Marcus A. Worsley
  • Patent number: 11617998
    Abstract: A metal boride aerogel includes a three-dimensional aerogel structure comprising metal boride particles having an average diameter of less than one micron. A method is disclosed for forming a metal boride aerogel including dispersing boron nanoparticles in a solution of a metal salt, forming a boron-loaded metal oxide precursor gel using the dispersed boron nanoparticles in the solution of the metal salt, drying the boron-loaded metal oxide precursor gel to form a boron-loaded metal oxide precursor aerogel, and heating the boron-loaded metal oxide precursor aerogel to form a metal boride aerogel. The metal boride aerogel is essentially free of metal oxide.
    Type: Grant
    Filed: March 5, 2020
    Date of Patent: April 4, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Marcus A. Worsley, Theodore F. Baumann, Joshua Kuntz