Abstract: A method for restoring an article includes removing an outer portion of a metallic substrate of an initial article having an original design weight to produce an intermediate article. A protective coating has been deposited on the intermediate article to produce a restored article having a restored article weight that is substantially equal to the original design weight.

Abstract: A method of removing excess MCrAlY overlay coating from within a cooling hole of an aluminide coated gas turbine engine component is disclosed. The method includes providing a gas turbine engine component having an internal surface (4), an outer surface (6) and a root end (8). The component also includes at least one cooling hole (10) extending from the internal surface (4) to the outer surface (6), wherein the internal surface(4) of the component is coated with a corrosion resistant aluminide coating. An MCrAlY overlay coating (12) is also located on the outer surface (6) and inside a portion of the cooling hole (10).

Abstract: An abradable coating is described for interaction with a abrasive gas turbine engine component to provide sealing. The abradable coating comprises yttria stabilized zirconia with intentional porosity which is applied by plasma spraying to a MCrAlY bond coat which in turn rest on a superalloy substrate. The coating system is applied by plasma spraying. The coating system is adapted to interact with an abrasive coated abrasive treated gas turbine engine component.