Abstract: An electronic circuit is provided for electrically isolating a heater in a motor vehicle upon detection of a crash event. The circuit includes a high voltage convection heater mounted in a passenger compartment of the vehicle, a controller mounted in an under hood compartment of the vehicle, a battery, and a collision sensor configured to apply a crash signal to the controller upon detection of a crash event. The controller is configured to selectively electrically isolate the heater from the battery in response to the crash signal. The vehicle also includes a fresh air plenum on which the controller is mounted.

Abstract: A coolant system and method of operating the coolant system for a vehicle having a battery pack is disclosed. A method may include detecting a mountain grade descent condition; detecting a battery limit condition; and, if the mountain grade descent condition and the battery limit condition are detected, activating a coolant heater and a coolant pump to thereby accomplish an electric load shed. A method may include detecting a fuel cell stack warm up condition; and, if the fuel cell stack warm up condition is detected, activating a fuel cell coolant heater, a cabin coolant heater and a pump, and directing a coolant flowing through the cabin coolant heater through the fuel cell coolant heater and through a fuel cell stack to thereby warm the fuel cell stack.

Abstract: A system and method for providing cool air to a passenger compartment of a hybrid vehicle in an engine off mode is disclosed. This may include operating a HVAC system to provide cold refrigerant flowing through an evaporator while an engine is operating, and forcing air through the evaporator to cool the air. A first portion of the cooled air from the evaporator is directed through a heater core and a second portion around the heater core, and an electric water pump is activated to pump coolant from a thermal storage tank, through the heater core and back to the thermal storage tank to cool the coolant. When the engine operation is ceased, the air flow is directed through the heater core, and the coolant is pumped from the thermal storage tank, through the heater core and back to the thermal storage tank to cool the air.

Abstract: A cooling arrangement is disclosed for a vehicle having a first component, a first duct, and a cooling fan configured to deliver air through the first duct to the first component when the cooling fan is operated. The cooling arrangement includes, but is not limited to, a second component, a port coupled to the second component, the port being accessible from a position external to the vehicle, and a second duct having a first end positioned proximate the port and a second end in fluid communication with the first duct. The second duct is configured to deliver air from outside of the vehicle to the second component when the cooling fan is operated while the vehicle is off.

Abstract: A battery thermal system for use in a vehicle having a power plant, an air conditioning system and a battery pack, and a method of operation, is disclosed. The battery thermal system may include a refrigerant-to-coolant heat exchanger that selectively receives a refrigerant from the vehicle air conditioning system; a battery radiator located adjacent to a cooling fan; a valve that receives a liquid coolant from the battery pack and selectively redirects the liquid coolant to the refrigerant-to-coolant heat exchanger and the battery radiator; and an electric pump for pumping the liquid coolant through the battery pack, the valve, the refrigerant-to-coolant heat exchanger and the battery radiator. The battery thermal system may also include a battery coolant heater for selectively heating the coolant that flows into the battery pack.

Abstract: A heating circuit and an electronics assembly for use in a vehicle includes an external housing having outer walls and an internal wall dividing the external housing into an electronics cavity and a non-electronics cavity. A heat generating electronics assembly is located in the electronics cavity adjacent to the internal wall. A control electronics assembly is located in the electronics cavity adjacent to the heat generating electronics assembly, with the control electronics portion controlling the heat generating electronics assembly; and an internal heat shield extending between and shielding the control electronics assembly from the heat generating electronics assembly, with the internal heat shield being made of a thermally conductive material and having a contact portion attached to the internal wall, whereby heat absorbed by the internal heat shield transmitted to the internal wall.

Abstract: A heating circuit and an electronics assembly for use in a vehicle includes an external housing having outer walls and an internal wall dividing the external housing into an electronics cavity and a non-electronics cavity. A heat generating electronics assembly is located in the electronics cavity adjacent to the internal wall. A control electronics assembly is located in the electronics cavity adjacent to the heat generating electronics assembly, with the control electronics portion controlling the heat generating electronics assembly; and an internal heat shield extending between and shielding the control electronics assembly from the heat generating electronics assembly, with the internal heat shield being made of a thermally conductive material and having a contact portion attached to the internal wall, whereby heat absorbed by the internal heat shield transmitted to the internal wall.

Abstract: A HVAC and RESS thermal management system and a method of operation for a vehicle having a passenger compartment, a power plant and a battery pack is disclosed. The system comprises a RESS coolant circuit and a power plant coolant circuit. The RESS coolant circuit directs a coolant through the battery pack and includes a pump, a coolant heating branch has a coolant-to-coolant heat exchanger, and a coolant routing valve that will selectively direct the coolant through the coolant heating branch. The power plant coolant circuit includes a heater core branch having a HVAC pump, a coolant heater, a heater core located in a HVAC module to provide heat to the passenger compartment, and the coolant-to-coolant heat exchanger, with the coolant-to-coolant heat exchanger providing heat transfer between the coolant in the coolant heating branch and the coolant in the heater core branch.

Abstract: A heater control system is provided that comprises a plurality of n banks of heating elements H1, H2, H3, H4, . . . , Hn each containing at least one heating element. Each one of a plurality of switches Q1, Q2, Q3, Q4, . . . , Qn is coupled to a respective one of the plurality of banks for selectively activating the plurality of banks. Each one of a plurality of control inputs is coupled to a different one of the plurality of switches to selectively activate the plurality of switches.

Abstract: An integrated high and moderate temperature cooling system both for an internal combustion engine and for auxiliary vehicle components requiring cooling. The integrated cooling system shares a coolant, yet the shared coolant is stratified to retain thermal identity between the portion of the coolant used for engine cooling and the portion of the coolant used for auxiliary vehicle components cooling. A shared coolant reservoir is used; preferably a shared heat exchanger, and optionally a common coolant pump may also be used.

Abstract: A coolant system and method of operating the coolant system for a vehicle having a battery pack is disclosed. A method may include detecting a mountain grade descent condition; detecting a battery limit condition; and, if the mountain grade descent condition and the battery limit condition are detected, activating a coolant heater and a coolant pump to thereby accomplish an electric load shed. A method may include detecting a fuel cell stack warm up condition; and, if the fuel cell stack warm up condition is detected, activating a fuel cell coolant heater, a cabin coolant heater and a pump, and directing a coolant flowing through the cabin coolant heater through the fuel cell coolant heater and through a fuel cell stack to thereby warm the fuel cell stack.

Abstract: A HVAC and RESS thermal management system and a method of operation for a vehicle having a passenger compartment, a power plant and a battery pack is disclosed. The system comprises a RESS coolant circuit and a power plant coolant circuit. The RESS coolant circuit directs a coolant through the battery pack and includes a pump, a coolant heating branch has a coolant-to-coolant heat exchanger, and a coolant routing valve that will selectively direct the coolant through the coolant heating branch. The power plant coolant circuit includes a heater core branch having a HVAC pump, a coolant heater, a heater core located in a HVAC module to provide heat to the passenger compartment, and the coolant-to-coolant heat exchanger, with the coolant-to-coolant heat exchanger providing heat transfer between the coolant in the coolant heating branch and the coolant in the heater core branch.

Abstract: A heating system for a vehicle having a power plant with a power plant coolant loop, and a method of operation, is disclosed. The heating system may comprise a HVAC module and a heater core coolant loop. The HVAC module includes a heater core. The heater core coolant loop includes a three-way valve having an inlet engaging the heater core for receiving a coolant, a first outlet that directs the coolant back into the heater core coolant loop, and a second outlet that directs the coolant into the power plant; a coolant pump for pumping the coolant through the heater core coolant loop; and a coolant heater located upstream of the heater core that selectively heats coolant flowing therethrough. Also, a coolant line receives the coolant from a heater core outlet of the power plant and directs the coolant into the heater core coolant loop.

Abstract: A battery thermal system for use in a vehicle having a power plant, an air conditioning system and a battery pack, and a method of operation, is disclosed. The battery thermal system may include a refrigerant-to-coolant heat exchanger that selectively receives a refrigerant from the vehicle air conditioning system; a battery radiator located adjacent to a cooling fan; a valve that receives a liquid coolant from the battery pack and selectively redirects the liquid coolant to the refrigerant-to-coolant heat exchanger and the battery radiator; and an electric pump for pumping the liquid coolant through the battery pack, the valve, the refrigerant-to-coolant heat exchanger and the battery radiator. The battery thermal system may also include a battery coolant heater for selectively heating the coolant that flows into the battery pack.

Abstract: An HVAC system for a vehicle having a battery pack, and a method of operation, is disclosed. The HVAC system may comprise a refrigerant loop having a first leg and a second leg, and a refrigerant compressor in the refrigerant loop. In the first leg, an evaporator provides cooling to a passenger cabin of the vehicle, an evaporator shut-off valve selectively blocks the flow of refrigerant through the evaporator, and an evaporator thermal expansion valve is upstream from the evaporator. In the second leg, a battery heat exchanger receives the refrigerant, a battery thermal expansion valve is located upstream from the battery heat exchanger, and a battery cooling shut-off valve selectively blocks the flow of refrigerant through the battery heat exchanger. The shut-off valves and compressor are controlled to control the cooling of the passenger cabin and the battery pack.

Abstract: A HVAC and battery thermal system and method for a vehicle having a passenger cabin and a battery pack is disclosed. The system may comprise a refrigerant loop and a coolant loop. The refrigerant loop includes a first leg and a second leg, the first leg including an expansion device and an evaporator, and the second leg including an expansion device and a chiller. The coolant loop directs coolant through the battery pack and includes a controllable coolant routing valve, a bypass branch and a chiller branch, with the chiller in the chiller branch. The coolant routing valve has a bypass outlet that directs the coolant into the bypass branch and a chiller outlet that directs the coolant into the chiller branch. The coolant loop may also include a radiator branch and battery radiator, with the coolant routing valve including a radiator outlet that directs the coolant into the radiator branch.

Abstract: A method for controlling a vehicle's lighting functionality is disclosed herein. The method may include realizing a preferred vehicle lighting configuration and transmitting a signal to the vehicle via a radio frequency communication system. In response to the signal, the vehicle lighting system may alter a current vehicle lighting configuration to correspond with the preferred vehicle lighting configuration.

Abstract: A system and method for providing cool air to a passenger compartment of a hybrid vehicle in an engine off mode is disclosed. This may include operating a HVAC system to provide cold refrigerant flowing through an evaporator while an engine is operating, and forcing air through the evaporator to cool the air. A first portion of the cooled air from the evaporator is directed through a heater core and a second portion around the heater core, and an electric water pump is activated to pump coolant from a thermal storage tank, through the heater core and back to the thermal storage tank to cool the coolant. When the engine operation is ceased, the air flow is directed through the heater core, and the coolant is pumped from the thermal storage tank, through the heater core and back to the thermal storage tank to cool the air.

Abstract: An integrated high and moderate temperature cooling system both for an internal combustion engine and for auxiliary vehicle components requiring cooling. The integrated cooling system shares a coolant, yet the shared coolant is stratified to retain thermal identity between the portion of the coolant used for engine cooling and the portion of the coolant used for auxiliary vehicle components cooling. A shared coolant reservoir is used; preferably a shared heat exchanger, and optionally a common coolant pump may also be used.

Abstract: The present invention concerns a method for pre-cooling the passenger compartment of an automotive vehicle. The vehicle includes at least one electrically actuatable window and a HVAC system having at least a controller, a blower, a passenger compartment temperature sensor, and a HVAC ducting leading to the passenger compartment. The controller and the blower are connected to a vehicle battery. The method includes determining the passenger compartment temperature and comparing the temperature to a first predetermined value; cycling an blower inlet to an outside air intake position and operating the blower to provide pressurized air to the passenger compartment if the passenger compartment temperature is greater than the first predetermined value; opening the vehicle windows; comparing the passenger compartment temperature to a second predetermined value; and stopping operation of the blower when the passenger compartment temperature drops below the second predetermined value.