Patents by Inventor Mark F. Sylvester

Mark F. Sylvester has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6847527
    Abstract: An interconnect module for an integrated circuit chip incorporates a thin, high dielectric constant embedded capacitor structure to provide reduced power distribution impedance, and thereby promote higher frequency operation. The interconnect module is capable of reliably attaching an integrated circuit chip to a printed wiring board via solder ball connections, while providing reduced power distribution impedance of less than or equal to approximately 0.60 ohms at operating frequencies in excess of 1.0 gigahertz.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: January 25, 2005
    Assignee: 3M Innovative Properties Company
    Inventors: Mark F. Sylvester, David A. Hanson, William G. Petefish
  • Publication number: 20040170006
    Abstract: An interconnect module for an integrated circuit chip incorporates a thin, high dielectric constant embedded capacitor structure to provide reduced power distribution impedance, and thereby promote higher frequency operation. The interconnect module is capable of reliably attaching an integrated circuit chip to a printed wiring board via solder ball connections, while providing reduced power distribution impedance of less than or equal to approximately 0.60 ohms at operating frequencies in excess of 1.0 gigahertz.
    Type: Application
    Filed: July 19, 2002
    Publication date: September 2, 2004
    Inventors: Mark F. Sylvester, David A. Hanson, William G. Petefish
  • Publication number: 20040104463
    Abstract: A laminated flip-chip interconnect package comprising a substrate having a chip attach surface and a board attach surface that define contact pads for attachment to corresponding pads on the chip and board wherein the substrate board surface comprises at least one solid plane covering the chip attach surface region near at least one chip corner. In one embodiment, the solid plane comprises a dielectric material, optionally covered with a soldermask or coverlay material. In an alternate embodiment, the solid plane comprises a metal, optionally covered with a soldermask or coverlay material.
    Type: Application
    Filed: September 23, 2003
    Publication date: June 3, 2004
    Inventors: Robin E. Gorrell, Mark F. Sylvester, Donald R. Banks, Michael D. Holcomb, William V. Ballard, Kouichi Hirosawa, Sadanobu Satou, Teruhiko Kimura
  • Publication number: 20040099958
    Abstract: An interconnect module providing conductive interconnection paths between an integrated chip, a printed wiring board, and at least one layer within the module, incorporating a plurality of alternating dielectric and conductive layers laminated together to form a unitary structure. The module includes a chip attach surface and a board attach surface, that define contact pads for attachment to corresponding pads on the chip and printed wiring board, respectively, by means of solder balls.
    Type: Application
    Filed: November 21, 2002
    Publication date: May 27, 2004
    Inventors: William R. Schildgen, Robin E. Gorrell, Michael D. Holcomb, William V. Ballard, Mark F. Sylvester
  • Publication number: 20040012938
    Abstract: An interconnect module for an integrated circuit chip incorporates a thin, high dielectric constant embedded capacitor structure to provide reduced power distribution impedance, and thereby promote higher frequency operation. The interconnect module is capable of reliably attaching an integrated circuit chip to a printed wiring board via solder ball connections, while providing reduced power distribution impedance of less than or equal to approximately 0.60 ohms at operating frequencies in excess of 1.0 gigahertz.
    Type: Application
    Filed: July 19, 2002
    Publication date: January 22, 2004
    Inventors: Mark F. Sylvester, David A. Hanson, William G. Petefish
  • Patent number: 6344371
    Abstract: A dimensionally stable core for use in high density chip packages is provided. The stable core is a metal core, preferably copper, having clearances formed therein. Dielectric layers are provided concurrently on top and bottom surfaces of the metal core. Metal cap layers are provided concurrently on top surfaces of the dielectric layers. Blind or through vias are then drilled through the metal cap layers and extend into the dielectric layers and clearances formed in the metal core. If an isolated metal core is provided then the vias do not extend through the clearances in the copper core. The stable core reduces material movement of the substrate and achieves uniform shrinkage from substrate to substrate during lamination processing of the chip packages. This allows each substrate to perform the same. Additionally, a plurality of chip packages having the dimensionally stable core can be bonded together to obtain a high density chip package.
    Type: Grant
    Filed: August 19, 1998
    Date of Patent: February 5, 2002
    Assignee: W. L. Gore & Associates, Inc.
    Inventors: Paul J. Fischer, Robin E. Gorrell, Mark F. Sylvester
  • Publication number: 20010029065
    Abstract: A dimensionally stable core for use in high density chip packages is provided. The stable core is a metal core, preferably copper, having clearances formed therein. Dielectric layers are provided concurrently on top and bottom surfaces of the metal core. Metal cap layers are provided concurrently on top surfaces of the dielectric layers. Blind or through vias are then drilled through the metal cap layers and extend into the dielectric layers and clearances formed in the metal core. If an isolated metal core is provided then the vias do not extend through the clearances in the copper core. The stable core reduces material movement of the substrate and achieves uniform shrinkage from substrate to substrate during lamination processing of the chip packages. This allows each substrate to perform the same. Additionally, a plurality of chip packages having the dimensionally stable core can be bonded together to obtain a high density chip package.
    Type: Application
    Filed: August 19, 1998
    Publication date: October 11, 2001
    Inventors: PAUL J. FISCHER, ROBIN E. GORRELL, MARK F. SYLVESTER
  • Publication number: 20010023533
    Abstract: A package for mounting an integrated circuit chip includes a body having at least a first region and a second region. The first region has a first coefficient of thermal expansion (CTE), and the second region has a second, different CTE. The first region approximately matches the CTE of the integrated circuit chip mounted on the package, and the second region approximates the CTE of the printed wiring board to which the package is mounted.
    Type: Application
    Filed: April 6, 2001
    Publication date: September 27, 2001
    Inventor: Mark F. Sylvester
  • Patent number: 6248959
    Abstract: A package for mounting an integrated circuit chip includes a body having at least a first region, the size of the integrated circuit chip, and a second region. The first region has a first coefficient of thermal expansion (CTE), and the second region has a second, different CTE. The first region approximately matches the CTE of the integrated circuit chip mounted on the package, and the second region approximates the CTE of the printed wiring board to which the package is mounted.
    Type: Grant
    Filed: April 13, 1999
    Date of Patent: June 19, 2001
    Assignee: W. L. Gore & Associates, Inc.
    Inventor: Mark F. Sylvester
  • Patent number: 6184589
    Abstract: A constraining ring increases the modulus of an interconnect substrate to maintain flatness of the substrate. The constraining ring is made of materials selected to match the coefficient of thermal expansion of the substrate to that of the constraining ring. Circuit components including capacitors and resistors are formed on the constraining ring to provide enhanced electrical properties without adding to the size of the device.
    Type: Grant
    Filed: November 18, 1998
    Date of Patent: February 6, 2001
    Inventors: John J. Budnaitis, Paul J. Fischer, David A. Hanson, David B. Noddin, Mark F. Sylvester, William George Petefish
  • Patent number: 6183592
    Abstract: The present invention relates to assembly techniques and the resulting products which are thermally stable, have high structural integrity, and compensate for thermal stresses that occur between the various components of the package. This is accomplished, in-part, by designing the package so that the coefficient of thermal expansion (CTE) of a stiffening ring which is mounted on the package substrate matches the CTE of the substrate and optional lid. Further, the particular adhesives used to bond the stiffening ring are chosen to match their CTE to that of the substrate, ring and lid. Moreover, the substrate is designed so that its CTE, at least in-part, matches that of the chip, and also that of the stiffening ring.
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: February 6, 2001
    Inventor: Mark F. Sylvester
  • Patent number: 6127250
    Abstract: A method of manufacturing a multi-layered structure includes forming first and second layers, patterning the first layer, determining a distribution of material in at least one area of the first layer, and altering the material content of one of the first and second layers in at least one of the first layer area and a corresponding area of the second layer to approximately match the material content of the first layer and second layers.
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: October 3, 2000
    Assignee: W. L. Gore & Associates, Inc.
    Inventors: Mark F. Sylvester, David B. Noddin
  • Patent number: 6027590
    Abstract: A method of minimizing warp and die stress in the production of an electronic assembly includes connecting one surface of a die to a package, and connecting an opposite surface of the die to a lid disposed over a constraining ring that is mounted to the package. The lid has a size, shape and coefficient of thermal expansion (CTE) selected to generate a bending moment that opposes bending moments resulting from connecting the die to the package.
    Type: Grant
    Filed: June 16, 1998
    Date of Patent: February 22, 2000
    Assignee: W. L. Gore & Associates, Inc.
    Inventors: Mark F. Sylvester, William George Petefish, Paul J. Fischer
  • Patent number: 6015722
    Abstract: The present invention generally relates to the field of integrated circuit chip packaging. More particularly, the present invention relates to methods of manufacturing integrated circuit chip packages, and methods for electrically connecting and bonding or attaching semiconductor devices to an integrated circuit chip.
    Type: Grant
    Filed: August 6, 1999
    Date of Patent: January 18, 2000
    Assignee: Gore Enterprise Holdings, Inc.
    Inventors: Donald R. Banks, Ronald G. Pofahl, Mark F. Sylvester, William G. Petefish, Paul J. Fischer
  • Patent number: 6014317
    Abstract: A chip package is provided for controlling warp of electronic assemblies. The chip package has a first component mounted on one side of a substrate. The substrate is a multi-layered laminate having a plurality of dielectric layers made of an organic material. The first component has a different coefficient of thermal expansion (CTE) than the substrate. The chip package includes a second component mounted on an opposite side of the substrate in a location substantially opposite the first component. The second component has a CTE that approximately matches the CTE of the first component. The second component tends to generate bending moments that offset distorting bending moments that may otherwise exist in the chip package without the second component.
    Type: Grant
    Filed: March 18, 1998
    Date of Patent: January 11, 2000
    Assignee: W. L. Gore & Associates, Inc.
    Inventor: Mark F. Sylvester
  • Patent number: 6011697
    Abstract: A constraining ring increases the modulus of an interconnect substrate to maintain flatness of the substrate. The constraining ring is made of materials selected to match the coefficient of thermal expansion of the substrate to that of the constraining ring. Circuit components including capacitors and resistors are formed on the constraining ring to provide enhanced electrical properties without adding to the size of the device.
    Type: Grant
    Filed: November 18, 1998
    Date of Patent: January 4, 2000
    Assignee: W. L. Gore & Associates, Inc.
    Inventors: John J. Budnaitis, Paul J. Fischer, David A. Hanson, David B. Noddin, Mark F. Sylvester, William George Petefish
  • Patent number: 5983974
    Abstract: A lid for a chip/package system includes a body sized to fit over an integrated circuit chip and being connectable to a package. The body has at least two regions exhibiting different coefficients of thermal expansion, with one CTE matching that of the chip and the other matching that of the package.
    Type: Grant
    Filed: April 9, 1998
    Date of Patent: November 16, 1999
    Assignee: W. L. Gore & Associates, Inc.
    Inventor: Mark F. Sylvester
  • Patent number: 5970319
    Abstract: The present invention generally relates to the field of integrated circuit chip packaging. More particularly, the present invention relates to methods of manufacturing integrated circuit chip packages, and methods for electrically connecting and bonding or attaching semiconductor devices to an integrated circuit chip.
    Type: Grant
    Filed: February 19, 1999
    Date of Patent: October 19, 1999
    Assignee: Gore Enterprise Holdings, Inc.
    Inventors: Donald R. Banks, Ronald G. Pofahl, Mark F. Sylvester, William G. Petefish, Paul J. Fischer
  • Patent number: 5919329
    Abstract: The present invention generally relates to the field of integrated circuit chip packaging. More particularly, the present invention relates to methods of manufacturing integrated circuit chip packages, and methods for electrically connecting and bonding or attaching semiconductor devices to an integrated circuit chip.
    Type: Grant
    Filed: October 2, 1998
    Date of Patent: July 6, 1999
    Assignee: Gore Enterprise Holdings, Inc.
    Inventors: Donald R. Banks, Ronald G. Pofahl, Mark F. Sylvester, William G. Petefish, Paul J. Fischer
  • Patent number: 5900312
    Abstract: A package for mounting an integrated circuit chip includes a body having at least a first region and a second region. The first region has a first coefficient of thermal expansion (CTE), and the second region has a second, different CTE. The first region approximately matches the CTE of the integrated circuit chip mounted on the package, and the second region approximates the CTE of the printed wiring board to which the package is mounted.
    Type: Grant
    Filed: November 8, 1996
    Date of Patent: May 4, 1999
    Assignee: W. L. Gore & Associates, Inc.
    Inventor: Mark F. Sylvester