Abstract: A vacuum cleaner assembly includes a motor having a rotor and a stator for providing motive power to the assembly. The rotor and stator each include armatures having tips. In one aspect, the widths of the rotor and stator tips are different. In another aspect, the rotor armatures have a non-constant width. Another aspect discloses the motor being a two-phase brushless motor having an even number (N) of stator armatures and N+2 rotor armatures. In another aspect, a rotor armature includes an aperture. In another aspect, each rotor armature includes a plurality of layers laminated together, with one layer being dimensionally different than the other layers. In another embodiment of the present invention, a control circuit energizes the windings of the stator so as to toggle the rotor in a first direction before alternately energizing the windings to drive the rotor in a second direction.

Abstract: A vacuum cleaner assembly comprising a body, a motor disposed within the body and having an output shaft for rotating about axis, a fan coupled to the output shaft for generating a vacuum airflow through an air intake port in the body, and a separator coupled to the output shaft. The separator includes a cup shaped body and a flange extending radially from the open top to an outer periphery. The separator includes a spider, integrated therewithin, having a hub portion surrounding the shaft, and a plurality of helical blades integral with and extending radially from the hub portion to the vanes and integral with the wall. The separator is one piece molded component that may provide for better turbulence characteristics during suction of the air, increase the centrifugal forces to separate the dust and debris from the air flow.

Abstract: A vacuum cleaner assembly includes a motor having a rotor and a stator for providing motive power to the assembly. The rotor and stator each include armatures having tips. In one aspect, the widths of the rotor and stator tips are different. In another aspect, the rotor armatures have a non-constant width. Another aspect discloses the motor being a two-phase brushless motor having an even number (N) of stator armatures and N+2 rotor armatures. In another aspect, a rotor armature includes an aperture. In another aspect, each rotor armature includes a plurality of layers laminated together, with one layer being dimensionally different than the other layers. In another embodiment of the present invention, a control circuit energizes the windings of the stator so as to toggle the rotor in a first direction before alternately energizing the windings to drive the rotor in a second direction.