Abstract: A reinforcement panel for the floor of a pick-up truck bed. The reinforcement panel is assembled between the floor of the pick-up truck and a fifth wheel cross member. The reinforcement panel includes transversely extending reinforcing or stiffening ribs. The stiffening ribs resist deflection in the area of the gooseneck ball receptacle.

Abstract: One of more cross members of a pickup bed structure include a hole in a flange in a location that is advantageous for installation of aftermarket accessories. The hole does not extend through the floorpan itself. When customers install aftermarket accessories that require holes through the floorpan, the customers are encouraged to align the new holes with the holes in the cross members. Consequently, loads applied by the aftermarket accessories are efficiently transferred to the frame rails.

Abstract: A cargo bed assembly for a pickup truck includes an aluminum truck bed above a pair of frame rails. A plurality of roll-formed 6000-series aluminum cross-members extend along a width of the truck bed and contact the underside of the truck bed. The cross-members include longitudinal channels. Each cross-member contacts a pair of extruded 6000-series aluminum spacers underneath the cross-member at spaced locations to align with the frame rails. The spacers contact the frame rails and at least partially surround a portion of the outer surface of the cross-members to separate the cross-members from the frame rails.

Abstract: A sill reinforcement assembly is provided for a sill area of a pick-up truck bed that is supported on and connected to a pair of frame rails. A unitary one-piece aluminum reinforcement is secured to the frame rails below the pick-up truck bed by a frame bolt fastener. The unitary reinforcement includes a continuous tubular receptacle for the frame bolt. One or more transverse walls of the reinforcement are connected by one or more bridging walls to the tubular receptacle. The transverse walls are connected by one-sided fasteners to a laterally extending wall of transverse beams. The frame bolt extends through the truck bed floor, the tubular receptacle, the transverse beam and is secured to the frame rails below the pick-up truck bed.

Abstract: An aluminum pickup bed is assembled from a stamped headboard, a stamped floorpan, and a roll formed front sill. The headboard, a floorpan flange extending downwardly from the floorpan, and a front wall of the front sill form a three piece sandwich structure. Flow drilled screws are installed into the sandwich structure from the headboard side. The front sill includes a closed front flange and an open rear flange, each of which is welded to the floorpan.

Abstract: A vehicle includes a pair of longitudinal frame rails and a bed above the frame rails. A plurality of roll-formed aluminum cross-members contact the bed and are disposed between the bed and the frame rails for additional support of the bed. Extruded aluminum spacers are disposed between and in contact with the one of the cross members and one of the frame rails. A crush tube is spin-welded to the spacer and contacts the underside of the bed for additional support to inhibit downward relative movement of the bed. The crush tube is formed with a longitudinal hole extending therethough to receive a fastener that extends from above the truck bed, through the crush tube hole, through the cross-member and spacer, and into the frame rail.

Abstract: A vehicle includes a pair of longitudinal frame rails and a bed above the frame rails. A plurality of roll-formed aluminum cross-members contact the bed and are disposed between the bed and the frame rails for additional support of the bed. Extruded aluminum spacers are disposed between and in contact with the one of the cross members and one of the frame rails. A crush tube is spin-welded to the spacer and contacts the underside of the bed for additional support to inhibit downward relative movement of the bed. The crush tube is formed with a longitudinal hole extending therethough to receive a fastener that extends from above the truck bed, through the crush tube hole, through the cross-member and spacer, and into the frame rail.

Abstract: A pickup is adapted to facilitate installation of a gooseneck hitch by installation of a hitch frame between the frame rails under the pickup bed box and provision of a hole in the pickup bed floor over the hitch frame. The bead pattern is designed to add rigidity in the vicinity of the hole. The beads on the left and the right of the hole are not interrupted in the vicinity of the hole. Instead, they are narrowed such that the separation between the beads is greater than the hole diameter in the vicinity of the hole while it is less than the diameter of the hole in other locations.

Abstract: A closeout member is provided which may be disposed within an opening partially defined by a corner member and a rail edge of a side panel adjacent to a tailgate and tail lamp of a pickup truck box. The closeout member may include an outboard side secured to the corner member and shaped to substantially match a curvature of the corner member and a forward side secured at the rail edge such that the closeout member reinforces the curvature of the corner member. The closeout member may also include an inboard edge and an extension member extending at a substantially ninety degree angle downwardly from the inboard edge and may be at least partially secured to the corner member. The side panel and closeout member may be five or six thousand series aluminum.

Abstract: A pickup truck including a cargo box having a truck bed and a rear sill adjacent the rear of the truck bed. The sill attaches beneath the truck bed. The sill includes a drain trough on its upper surface facing the underside of the truck bed. The drain trough includes a groove extending along the length of the sill. A plurality of apertures is formed in the sill within the groove. The apertures are formed toward an inner surface of a side panel of the sill. The drain trough irrigates liquid (e.g., e-coating paint) that resides between the truck bed and the sill to collect in the groove and exit the groove via the apertures, enabling the liquid to drain down the inner surface instead of an exterior visible surface of the sill.

Abstract: A cargo bed assembly for a pickup truck includes an aluminum truck bed above a pair of frame rails. A plurality of roll-formed 6000-series aluminum cross-members extend along a width of the truck bed and contact the underside of the truck bed. The cross-members include longitudinal channels. Each cross-member contacts a pair of extruded 6000-series aluminum spacers underneath the cross-member at spaced locations to align with the frame rails. The spacers contact the frame rails and at least partially surround a portion of the outer surface of the cross-members to separate the cross-members from the frame rails.

Abstract: A sill reinforcement assembly is provided for a sill area of a pick-up truck bed that is supported on and connected to a pair of frame rails. A unitary one-piece aluminum reinforcement is secured to the frame rails below the pick-up truck bed by a frame bolt fastener. The unitary reinforcement includes a continuous tubular receptacle for the frame bolt. One or more transverse walls of the reinforcement are connected by one or more bridging walls to the tubular receptacle. The transverse walls are connected by one-sided fasteners to a laterally extending wall of transverse beams. The frame bolt extends through the truck bed floor, the tubular receptacle, the transverse beam and is secured to the frame rails below the pick-up truck bed.

Abstract: A mounting bracket mounts a distal end of a body panel to an adjacent distal end of a structural frame member of a motor vehicle. The mounting bracket comprises a single piece extruded fender attachment bracket having a first horizontally projecting ear attached to a first surface of the distal end of the structural frame member, a second horizontally projecting ear attached to the distal end of the body panel, and a depending projecting ear extending perpendicularly to and adjacent the first horizontally projecting ear, the depending projecting ear being attached to a second surface of the distal end of the structural frame member. The mounting bracket rigidly attaches the distal end of the body panel to the structural frame member.

Abstract: A mounting bracket mounts a distal end of a body panel to an adjacent distal end of a structural frame member of a motor vehicle. The mounting bracket comprises a single piece extruded fender attachment bracket having a first horizontally projecting ear attached to a first surface of the distal end of the structural frame member, a second horizontally projecting ear attached to the distal end of the body panel, and a depending projecting ear extending perpendicularly to and adjacent the first horizontally projecting ear, the depending projecting ear being attached to a second surface of the distal end of the structural frame member. The mounting bracket rigidly attaches the distal end of the body panel to the structural frame member.