Abstract: A configuration database includes multiple databases distributed at a plurality of physical locations within a process control system. Each of the databases may store a subset of the configuration data and this subset of configuration data may be accessed by users at any of the sites within the process control system. A database server having a shared cache accesses a database in a manner that enables multiple subscribers to read configuration data from the database with only a minimal number of reads to the database. To prevent the configuration data being viewed by subscribers within the process control system from becoming stale, the database server automatically detects changes to an item within the configuration database and sends notifications of changes made to the item to each of the subscribers of that item so that a user always views the state of the configuration as it actually exists within the configuration database.

Abstract: Graphic displays, which display information about process elements and the manner in which these elements are connected within a process, process modules, which simulate the operation of the elements depicted within the graphic displays and control modules, which perform on-line control activities within a process, may be communicatively connected together to provide a combined control, simulation and display environment that enables enhanced control, simulation and display activities. Smart process objects, which have both graphical and simulation elements, may used to create one or more graphic displays and one or more process simulation modules, each having elements which may communicate with one another to share data between the graphic displays and the process modules.

Abstract: An appendable system includes a plurality of appendable devices that are adapted to interoperate with each other and/or a workstation via a communication network to monitor and/or control a process. Each of the appendable devices can communicate with one or more sensors and/or control outputs and includes a housing that facilitates mounting of the appendable device to a surface.

Abstract: A process control configuration system is provided for use in creating or viewing an integrated optimization and control block that implements an optimization routine and a multiple-input/multiple-output control routine. The configuration system may enable a user to display or configure the optimizer or the control routine. A storage routine may store information pertaining to a plurality of control and auxiliary variables and to a plurality of manipulated variables to be used by the optimization routine and/or the control routine. A display routine may present a display to a user regarding the information pertaining to the plurality of control and auxiliary variables and to the plurality of manipulated variables.

Abstract: A configuration system for a process plant uses module class objects to assist in configuring, organizing and changing the control and display activities within the process plant. Each module class object generically models or represents a process entity, such as a unit, a piece of equipment, a control activity, etc., and may be used to create instances of the object, called module objects, which represent and are tied to specific equipment within the process plant. The module class objects may represent process entities of any desired scope, which means that a single module class object may be used to configure the control and display activities of process entities of any desired scope within the process plant, instead of just at a control module level. In particular, module class objects of a large scope may be used to configure large sections or portions of the process plant, which makes configuration of the process plant easier and less time consuming.

Abstract: A versatile controller that can be used as either a stand-alone controller in a relatively small process plant or as one of numerous controllers in a distributed process control system depending on the needs of the process plant includes a processor adapted to be programmed to execute one or more programming routines and a memory, such as a non-volatile memory, coupled to the processor and adapted to store the one or more programming routines to be executed on the processor. The versatile controller also includes a plurality of field device input/output ports communicatively connected to the processor, a configuration communication port connected to the processor and to the memory to enable the controller to be configured with the programming routines and a second communication port which enables a user interface to be intermittently connected to the controller to view information stored within the controller memory.

Abstract: A versatile controller that can be used as either a stand-alone controller in a relatively small process plant or as one of numerous controllers in a distributed process control system depending on the needs of the process plant includes a processor adapted to be programmed to execute one or more programming routines and a memory, such as a non-volatile memory, coupled to the processor and adapted to store the one or more programming routines to be executed on the processor. The versatile controller also includes a plurality of field device input/output ports communicatively connected to the processor, a configuration communication port connected to the processor and to the memory to enable the controller to be configured with the programming routines and a second communication port which enables a user interface to be intermittently connected to the controller to view information stored within the controller memory.

Abstract: An apparatus having a programmable processor and a memory for performing a plurality of user-selectable control functions includes a database for storing a plurality of items associated with each of the control functions. The items include, for each function, at least one procedure for performing an action associated with the control function and a specification of at least one state associated with the control function. The apparatus further includes software routines stored on the memory and adapted to be executed by the processor that facilitate selection of a procedure in the database, that access the database and cause performance of the selected procedure to achieve the state specified therein, and that monitor at least one resource associated with the action of the procedure and, based thereon, determine whether the specified state has been achieved.

Abstract: A handheld communicator wirelessly interfaces or communicates with individual devices in a process control system, such as field devices, controllers, etc., to wirelessly perform monitoring, maintenance, configuration and control activities with respect to those devices. The wireless handheld communicator includes a housing adapted for handheld operation, a processing unit disposed within the housing, a computer readable memory disposed within the housing and coupled to the processing unit and a display, a keypad and a radio frequency transceiver. The handheld communicator may be adapted to communicate with a host system to receive information needed to communicate with various field devices in the process plant and may then be used to wirelessly communicate with each of the various field devices directly while in close proximity to the field devices to perform monitoring and configuration activities with respect to the field devices.

Abstract: An adaptive multivariable process control system includes a multivariable process controller, such as a model predictive controller, having a multivariable process model characterized as a set of two or more single-input, single-output (SISO) models and an adaptation system which adapts the multivariable process model. The adaptation system detects changes in process inputs sufficient to start an adaptation cycle and, when such changes are detected, collects process input and output data needed to perform model adaptation. The adaptation system next determines a subset of the SISO models within the multivariable process model which are to be adapted, based on, for example, a determination of which process inputs are most correlated with the error between the actual (measured) process output and the process output developed by the multivariable process model. The adaptation system then performs standard or known model switching and parameter interpolation techniques to adapt each of the selected SISO models.

Abstract: A process control or safety system within a process plant uses one or more testing blocks to effect the timely and safe operation of on-line testing routines within field devices, such as valves, used in the process control or safety system. These testing blocks, which are easy to implement and to place in the process control or safety system, enable the periodic or on-demand testing of field devices to be integrated into the normal and on-going operation of the process control or safety system without causing scheduling or connection problems and without the need to rely on maintenance or other personnel, thereby providing better monitoring of the operational status of the field devices used within the process control and safety systems.

Abstract: Smart process objects, which have both graphical and simulation elements, may be used to create one or more graphic displays and one or more process simulation modules, each having elements which may communicate with one another and with devices within a process plant to model and depict the operation of a process plant. The smart process objects may include one or more device objects, which represent physical devices within the process plant, and may include one or more smart connection objects which represent and model the flow of a material, such as a gas, a liquid, a composition of solid, electricity, etc., through a connection between entities within the process plant. The smart process objects may also include one or more smart stream objects, which also may represent and model the flow of a material at a particular point in the process plant.

Abstract: A portable computer for use in interfacing to a process control system having a host system includes a housing adapted for hand-held operation, a processing unit disposed within the housing and a computer readable memory disposed within the housing and coupled to the processing unit. The portable computer also includes a display, a keypad and a radio frequency transceiver adapted to communicate with the host system, all of which are disposed within the housing and communicatively coupled to the processing unit. A first software routine stored in the computer readable memory processes a user input received from the keypad and sends a command to the host system via the radio frequency transceiver. Additionally, a second software routine stored in the computer readable memory receives process information sent from the host system in response to the command and displays the received process information via the portable computer display.

Abstract: A method of consolidating data from multiple spreadsheets includes selecting multiple spreadsheets (52). Portions of data from files corresponding to each of the spreadsheets (52) are also selected. Automated consolidation of said portions of data is executed. The consolidation includes retrieval of the portions of data, generation of a final report spreadsheet (124), and appendage of the portions of data to the final report spreadsheet (124).

Abstract: A configuration system uses process plant items that may represent, or be capable of representing, entities in a process plant to assist in configuring, organizing, and changing the control and display activities within the process plant. Access to the items may be controlled by associating access control data with the items. The configuration system may also use objects that represent, or may be capable of representing, one or more steps to be performed by entities in the process plant. Access to these objects may be controlled by associating access control data with the objects. The access control data may indicate whether users or certain users may be able to, for example, view or modify all or some data associated with the process plant items or the objects.

Abstract: A version control system helps to keep track of versions of process plant items that may represent, or be capable of representing, entities in a process plant. The process plant items may comprise, for example, module objects which may be capable of specifically representing process entities of the process plant. These module objects may be created from module class objects which may be capable of generically representing process entities of the process plant. Version data is stored and associated with a module object. The version data may comprise data indicative of a version of a module class object that was used to create the module object. The version data may also comprise data indicative of a version of the module object. Configuration systems, version control systems, viewing systems, debugging systems, run-time monitoring systems, asset management systems, etc., may examine or permit viewing of the version control data associated with an item.

Abstract: Disclosed herein are methods, apparatus and articles of manufacture for configuring a communication network associated with a plurality of wireless enabled field devices. The disclosed methods, apparatus and articles of manufacture may compare identification information associated with a wireless enabled field device to configuration database information. Configuration information associated with the wireless enabled field device may be retrieved based on the comparison of the identification information to the configuration database information. The retrieved configuration information is sent to the wireless enabled field device via at least one wireless communication link to configure the wireless enabled field device.

Abstract: A process control system includes economic models disposed in communication with process control modules, as well as with sources of economic data, such as cost, throughput and profit data, and uses the economic models to determine useful economic parameters or information associated with the actual operation of the process plant at the time the plant is operating. The economic models can be used to provide financial statistics such as profitability, cost of manufactured product, etc. in real time based on the actual current operating state of the process and the business data associated with the finished product, raw materials, etc. These financial statistics can be used to drive alarms and alerts within the process network and be used as inputs to process plant optimizers, etc. to provide for better or more optimal control of the process and to provide a better understanding of the conditions which lead to maximum profitability of the plant.

Abstract: A process control or safety system within a process plant uses one or more testing blocks to effect the timely and safe operation of on-line testing routines within field devices, such as valves, used in the process control or safety system. These testing blocks, which are easy to implement and to place in the process control or safety system, enable the periodic or on-demand testing of field devices to be integrated into the normal and on-going operation of the process control or safety system without causing scheduling or connection problems and without the need to rely on maintenance or other personnel, thereby providing better monitoring of the operational status of the field devices used within the process control and safety systems.

Abstract: A configuration system for a process plant uses module class objects to assist in configuring, organizing and changing the control and display activities within the process plant. Each module class object generically models or represents a process entity, such as a unit, a piece of equipment, a control activity, etc., and may be used to create instances of the object, called module objects, which represent and are tied to specific equipment within the process plant. The module class objects may represent process entities of any desired scope, which means that a single module class object may be used to configure the control and display activities of process entities of any desired scope within the process plant, instead of just at a control module level. In particular, module class objects of a large scope may be used to configure large sections or portions of the process plant, which makes configuration of the process plant easier and less time consuming.