Abstract: A composite shaft includes a shaft body formed from a plurality of polymer impregnated fiber-reinforced material layers having an annular outer surface and an annular inner surface defining a passage. A plurality of internal support members extend along the passage. Each of the plurality of internal support members includes a support body formed from molded plastic having an outer surface that abuts the annular inner surface of the support body, a first end, an opposing second end, and a circular end wall arranged at one of the first end and the opposing second end.

Abstract: The present disclosure provides assemblies, systems and methods of quality control and service inspection for metallic electro-mechanical components. More particularly, the present disclosure provides assemblies, systems and methods of quality control and service inspection for metallic electro-mechanical components (e.g., stator components) utilizing fluorescent agents. The present disclosure provides both (i) surface/assembly designs, and (ii) methods of their inspection. In the present disclosure, fluorescent agents can be mixed with protective and/or added layers to serve as bright contrast media under a light source (e.g., ultraviolet (“UV”) light source). It is noted that in a case of imperfect coating or service corrosion, gaps in reflection can serve as clear indications of either inadequate quality or excessive corrosion-driven degradation of the components.

Abstract: A drive shaft extending along a central axis is configured to operate under dominant unidirectional torsional load. The drive shaft has an asymmetrically-structured composite body which is configured to have a greater torque-carrying capability in a first torsional direction than in a second torsional direction that is opposite the first torsional direction.

Abstract: A drive shaft has a central tubular portion formed of a polymer composite with imbedded fibers. It extends between a first end and a second end. The central tubular portion has an outer peripheral surface. There is at least one ring on the outer peripheral surface of the central tubular portion. A method of repairing a composite material tube includes the steps of (a) identifying a damaged area on a composite tube, and (b) placing a patch on a surface of the tube and over the damaged area.

Abstract: A method of forming a joint between a composite component and a metallic component is disclosed. The method includes forming a first groove in an outer surface of the metallic component on a first end of the metallic component. The first groove extends circumferentially on the outer surface relative to a center axis of the metallic component, and the first groove extends radially inward from the outer surface relative the center axis. The method further includes inserting the first end of the metallic component into a first end of the composite component. A second groove on the composite component over the first groove of the metallic component such that the composite component extends radially inward into the first groove of the metallic component. A composite hoop reinforcement is then applied in the second groove in a circumferential direction and the composite component, and the composite hoop reinforcement are solidified.

Abstract: A frame for an opto-mechanical support structure includes an interconnected lattice of frame composite rods defined about an interior space with interstices defined between the frame composite rods. A method of making an opto-mechanical frame includes forming a frame of interconnected lattice of frame composite rods using one or more Automated Fiber Placement (AFP) around a mandrel. The method includes removing the mandrel from an interior space of the frame after forming the frame.

Abstract: A suspension member for suspending and/or driving an elevator car of an elevator system includes a plurality of tension members extending along a length of the suspension member including a plurality of fibers extending along the length of the suspension member bonded into a polymer matrix. A jacket substantially retains the plurality of tension members. The suspension member is configured to be deformed at a suspension member end to allow for installation of the suspension member end into a termination assembly of the elevator system. A method of installing a suspension member of an elevator system into a termination assembly includes deforming a suspension member end and reforming it to a selected shape, inserting the suspension member end into the termination assembly and curing and/or hardening it, and applying a load thereto or to the socket or the wedge to secure the suspension member end in the termination assembly.

Abstract: A leak resistant compliant bushing includes a body having a first end, a second end, an outer surface and an inner surface defining a passage. The outer surface and the inner surface extending between the first end and the second end and define an axial axis. A first plurality of channels extends into the body from the first end. Each of the first plurality of channels includes a terminal end that is spaced from the second end. A second plurality of channels extend into the body from the second end. Each of the second plurality of channels extend between adjacent ones of the first plurality of channels and include a terminal end section that is spaced from the first end.

Abstract: A leak resistant compliant bushing includes a body having a first end, a second end, an outer surface and an inner surface defining a passage. The outer surface and the inner surface extending between the first end and the second end and define an axial axis. A first plurality of channels extends into the body from the first end. Each of the first plurality of channels includes a terminal end that is spaced from the second end. A second plurality of channels extend into the body from the second end. Each of the second plurality of channels extend between adjacent ones of the first plurality of channels and include a terminal end section that is spaced from the first end.

Abstract: A flexible coupling includes a first flange having an outer edge, a first surface, a second surface opposite the first surface, and a first plurality of passages. A second flange including an outer edge section, a first surface section, a second surface section opposite the first surface section, and a second plurality of passages. A connecting element extends between and connecting the first flange and the second flange through one of the first plurality of passages and one of the second plurality passages. The connecting element includes a connecting member having a first stop element and a second stop element. A compliant component is arranged on the connecting element. The compliant component is positioned on the connecting member between one of: the first stop element and the first surface; the second stop element and the second surface section; and between the second surface and the first surface section.

Abstract: A drive shaft has a central tubular portion formed of a polymer composite with imbedded fibers. It extends between a first end and a second end. The central tubular portion has an outer peripheral surface. There is at least one ring on the outer peripheral surface of the central tubular portion. A method of repairing a composite material tube includes the steps of (a) identifying a damaged area on a composite tube, and (b) placing a patch on a surface of the tube and over the damaged area.

Abstract: A composite part is provided and includes a component, a first set of first composite plies with finite lengths and a second set of second composite plies with finite lengths. A respective end of each of the first composite plies is wrapped around the component in a clockwise wrapping direction and includes first fibers. A respective end of each of the second composite plies is wrapped around the component in a counter-clockwise wrapping direction and includes second fibers.

Abstract: A mechanical part configured to be placed under torque. The mechanical part includes an inner tube having, a corrugated web, and an outer shell. The inner tube has an outer tube circumference, a tube axial direction, and a tube length. The corrugated web has a plurality of peaks and a plurality of troughs, a height measured as a difference between one of the peaks and one of the troughs, and a web length perpendicular to the height and in the tube axial direction. The outer shell has an inner shell circumference, an outer shell circumference, and a shell length. The plurality of troughs is affixed to the outer circumference of the inner tube. The plurality of peaks is affixed to the inner shell circumference of the outer shell. The web length is aligned with the tube length and the shell length.

Abstract: A drive shaft has a tubular member extending between axial ends and being hollow. The tubular member is formed of a thermoplastic matrix with embedded fibers. At least one ring member is positioned radially of the tubular member. A method is also disclosed.

Abstract: In accordance with at least one aspect of this disclosure, a composite structure can be formed of or including a plurality of composite strips. The plurality of composite strips include one or more filler strips which can have at least one filler edge having a filler edge geometry between a first surface and second surface, the second surface being opposite the first surface. The filler edge geometry can be configured to prevent formation of one or more gaps between one or more adjacent composite strips.

Abstract: In accordance with at least one aspect of this disclosure, a composite structure can be formed of or including a plurality of composite strips. The plurality of composite strips include one or more filler strips which can have at least one filler edge having a filler edge geometry between a first surface and second surface, the second surface being opposite the first surface. The filler edge geometry can be configured to prevent formation of one or more gaps between one or more adjacent composite strips.

Abstract: In accordance with at least one aspect of this disclosure, a drive shaft includes, a first tube body having one or more first body channels defined through a wall thickness thereof, the one or more channels configured to increase bending and/or axial flexibility of the first tube body while only allowing for a less than proportional reduction in torsional stiffness of the first tube body. A second tube body can be concentrically disposed relative to the first tube body and connected to the first tube body at a first end portion and a second end portion. The second tube body can include one or more second body channels defined through a wall thickness thereof, the one or more channels configured to increase bending and/or axial flexibility of the second tube body while only allowing for a less than proportional reduction in torsional stiffness of the second tube body.

Abstract: A composite part is provided and includes a component, a first set of first composite plies with finite lengths and a second set of second composite plies with finite lengths. A respective end of each of the first composite plies is wrapped around the component in a clockwise wrapping direction and includes first fibers. A respective end of each of the second composite plies is wrapped around the component in a counter-clockwise wrapping direction and includes second fibers.

Abstract: A drive shaft extends between axial ends and has at least one portion through which an outer diameter of the drive shaft changes through an infinite number of diameters, with the at least one portion extending across at least 15% of an axial distance between the axial ends of the drive shaft. A drive shaft with a generally spiral undulation at its outer periphery is also disclosed.

Abstract: An active system and a computer-implemented method for reducing vibrations of seats in a vehicle is described. The system and method adjust a damping and/or a stiffness of a vibration damper based on system input signals from the vehicle or seat system. The signals include one or more of a signal associated with a user weight, a signal associated with time-dependent movement of a vehicle frame, and a signal associated with time-dependent movement of a seat back or a seat pan. The damping or the stiffness are adjusted by a closed loop control.