Abstract: The present disclosure relates to filter elements and more particularly to filter elements prepared from improved polyolefin polymers, presently preferably polypropylene, characterized by a specific rheology. Most particularly, the present disclosure relates to polypropylene that has a specific molecular weight and molecular weight distribution, among other properties and/or characteristics, and/or polypropylene that has been adjusted in viscosity, molecular weight and molecular weight distribution, among other properties and/or characteristics, and its use in making depth filter elements. The present disclosure further relates to processes and/or systems for producing improved polyolefin polymers, e.g., polypropylenes and their use in fabricating advantageous filter elements.

Abstract: The present disclosure relates to filter elements and more particularly to filter elements prepared from improved polyolefin polymers, presently preferably polypropylene, characterized by a specific rheology. Most particularly, the present disclosure relates to polypropylene that has a specific molecular weight and molecular weight distribution, among other properties and/or characteristics, and/or polypropylene that has been adjusted in viscosity, molecular weight and molecular weight distribution, among other properties and/or characteristics, and its use in making depth filter elements. The present disclosure further relates to processes and/or systems for producing improved polyolefin polymers, e.g., polypropylenes and their use in fabricating advantageous filter elements.

Abstract: A process for manufacturing wet-felted and thermally bonded porous structures is provided to produce formed porous media for use in filters with improved filtration performance. The process includes the steps of forming a slurry with a primary media consisting of natural or synthetic fibers, a wet strength agent consisting of fibrillated fibers, and a binding agent; vacuum forming the slurry to produce a formed media; drying the formed media using a gas at a temperature below the melting temperature of the binding agent; bonding the formed media using a gas at a temperature above the melting temperature of the binding agent; and cooling the formed media using a gas at ambient temperature. The process produces a formed porous media with improved bonding which results in improved filtration performance.

Abstract: A process for manufacturing wet-felted and thermally bonded porous structures is provided to produce formed porous media for use in filters with improved filtration performance. The process includes the steps of forming a slurry with a primary media consisting of natural or synthetic fibers, a wet strength agent consisting of fibrillated fibers, and a binding agent; vacuum forming the slurry to produce a formed media; drying the formed media using a gas at a temperature below the melting temperature of the binding agent; bonding the formed media using a gas at a temperature above the melting temperature of the binding agent; and cooling the formed media using a gas at ambient temperature. The process produces a formed porous media with improved bonding which results in improved filtration performance.