Abstract: Methods for fabricating wires insulated by low porosity glass coatings are provided, as are high temperature electromagnetic (EM) devices containing such wires. In embodiments, a method for fabricating a high temperature EM device includes applying a glass coating precursor material onto a wire. The glass coating precursor material contains a first plurality of glass particles having an initial softening point. After application onto the wire, the glass coating precursor material is heat treated under process conditions producing a crystallized intermediary glass coating having a modified softening point exceeding the initial softening point. The crystallized intermediary glass coating is then infiltrated with a filler glass precursor material containing a second plurality of glass particles.

Abstract: Embodiments of laminated stator cores suitable for usage in high temperature applications are provided, as are embodiments of methods for manufacturing high temperature laminated stator core. In one embodiment, the method includes obtaining a plurality of coated laminates each comprising a laminate over which a coating precursor layer is formed. The coating precursor layer contain inorganic dielectric particles having a softening point. The plurality of coated laminates are arranged in a laminate stack, which is then fired at temperatures equal to or greater than the softening point of the inorganic dielectric particles. During firing, a compressive force is applied to the laminate stack sufficient to consolidate the inorganic dielectric particles into a plurality of coherent interlaminate dielectric layers electrically insulating and bonding together the plurality of coated laminates as the high temperature laminated stator core.

Abstract: Methods for fabricating wires insulated by low porosity glass coatings are provided, as are high temperature electromagnetic (EM) devices containing such wires. In embodiments, a method for fabricating a high temperature EM device includes applying a glass coating precursor material onto a wire. The glass coating precursor material contains a first plurality of glass particles having an initial softening point. after application onto the wire, the glass coating precursor material is heat treated under process conditions producing a crystallized intermediary glass coating having a modified softening point exceeding the initial softening point. The crystallized intermediary glass coating is then infiltrated with a filler glass precursor material containing a second plurality of glass particles.

Abstract: Embodiments of laminated stator cores suitable for usage in high temperature applications are provided, as are embodiments of methods for manufacturing high temperature laminated stator core. In one embodiment, the method includes obtaining a plurality of coated laminates each comprising a laminate over which a coating precursor layer is formed. The coating precursor layer contain inorganic dielectric particles having a softening point. The plurality of coated laminates are arranged in a laminate stack, which is then fired at temperatures equal to or greater than the softening point of the inorganic dielectric particles. During firing, a compressive force is applied to the laminate stack sufficient to consolidate the inorganic dielectric particles into a plurality of coherent interlaminate dielectric layers electrically insulating and bonding together the plurality of coated laminates as the high temperature laminated stator core.

Abstract: Embodiments of laminated stator cores suitable for usage in high temperature applications are provided, as are embodiments of methods for manufacturing high temperature laminated stator core. In one embodiment, the method includes obtaining a plurality of coated laminates each comprising a laminate over which a coating precursor layer is formed. The coating precursor layer contain inorganic dielectric particles having a softening point. The plurality of coated laminates are arranged in a laminate stack, which is then fired at temperatures equal to or greater than the softening point of the inorganic dielectric particles. During firing, a compressive force is applied to the laminate stack sufficient to consolidate the inorganic dielectric particles into a plurality of coherent interlaminate dielectric layers electrically insulating and bonding together the plurality of coated laminates as the high temperature laminated stator core.

Abstract: Embodiments of laminated stator cores suitable for usage in high temperature applications are provided, as are embodiments of methods for manufacturing high temperature laminated stator core. In one embodiment, the method includes obtaining a plurality of coated laminates each comprising a laminate over which a coating precursor layer is formed. The coating precursor layer contain inorganic dielectric particles having a softening point. The plurality of coated laminates are arranged in a laminate stack, which is then fired at temperatures equal to or greater than the softening point of the inorganic dielectric particles. During firing, a compressive force is applied to the laminate stack sufficient to consolidate the inorganic dielectric particles into a plurality of coherent interlaminate dielectric layers electrically insulating and bonding together the plurality of coated laminates as the high temperature laminated stator core.

Abstract: Ballistic materials for enhanced energy absorption and fan casings for turbine engines including the same are provided. A hybrid ballistic material comprises a first ballistic fabric and at least one individual member woven through at least a portion of the first ballistic fabric. The fan casing comprises at least one layer of a first crushable material circumscribing a fan containment case. A ballistic material comprising a net-like ballistic material or the hybrid ballistic material circumscribes the at least one layer of the first crushable material. At least one layer of a second crushable material may circumscribe the ballistic material with the ballistic material disposed between the at least one layer of the first and second crushable materials. A containment covering is an outermost layer of the fan casing.

Abstract: A method of making a spark plug includes providing a metal shell, an insulator at least partially disposed in the metal shell, a ground electrode coupled to the metal shell, and a center electrode disposed within the insulator. The method also includes depositing a tip substance on the spark plug to form an electrode tip.

Abstract: The inventive subject matter provides methods of manufacturing bulk absorbers and noise suppression panels.

Abstract: A method of forming a wear-resistant coating on a surface of a substrate includes the step of depositing a material comprising a rhenium-based composition onto the substrate surface using a handheld laser deposition device. A soluble interlayer may be formed on the surface of the substrate prior to the laser deposition step, and a heat treatment may be performed after the laser deposition step.

Abstract: Noise suppression materials and methods of manufacturing noise suppression materials are provided. In an embodiment, by way of example only, a fibrous material includes a network of a plurality of fibers selected from a group consisting of glass fibers and ceramic fibers, the plurality of fibers including a first fiber and a second fiber, the first fiber having a first low melt component and a first high melt component, the first low melt component of the first fiber having a first melting point, the first high melt component of the first fiber having a second melting point that is higher than the first melting point, wherein the first low melt component of the first fiber extends alongside and is adjacent to at least a segment of the first high melt component of the first fiber and is bonded to the second fiber at a contact point.

Abstract: The invention provides a system for passive measurement of atmospheric temperature using a passive direction detector for detecting the energy of a narrow wavelength band emanating from a volume of atmospheric gas. The resulting signal can be associated with an effective temperature. The effective temperature can be associated with an effective range. The system generates a temperature map which can determine, at predetermined time intervals, atmospheric temperatures in an azimuth plane associated with a predefined range from the detector. The temperature map can then be used to calculate temperature gradients that in turn can be used to compute the vertical wind vector difference and to determine the presence of clear air turbulence.

Abstract: The invention provides a system for passive measurement of atmospheric temperature using a passive direction detector for detecting the energy of a narrow wavelength band emanating from a volume of atmospheric gas. The resulting signal can be associated with an effective temperature. The effective temperature can be associated with an effective range. The system generates a temperature map which can determine, at predetermined time intervals, atmospheric temperatures in an azimuth plane associated with a predefined range from the detector. The temperature map can then be used to calculate temperature gradients that in turn can be used to compute the vertical wind vector difference and to determine the presence of clear air turbulence.