Abstract: A system and method for consolidating order items into individual or batch orders within an order fulfilment workstation and discharging the order items to a takeaway device, such as a trackable segmented conveyor. The system includes a temporary holding container at the workstation and a discharge mechanism to release or transfer the contents of the temporary container to the takeaway device. The system and method reduce or eliminate the process of an operator replenishing order transport containers to the workstation once a completed order container has dispatched from the workstation. Empty order containers are supplied the workstation via the takeaway device. The empty order container is positioned adjacent the temporary container such that the discharge mechanism may transfer the order items from the temporary container into the empty order container. The discharge mechanism may transfer the order items directly to the surface of the takeaway device.

Abstract: A method of filling orders and order fulfillment system includes storing inventory receptacles in an automated warehouse, some having a plurality of different types of inventory items. A queue of orders is maintained in a computer system, each including at least one inventory item. Each order is selected from the queue and assigned to a pick station. The computer system retrieves inventory receptacle(s) from the automated warehouse for the selected order and supplies the receptacle(s) to the pick station. The computer system identifies to an operator which inventory item is to be segregated with the selected order in at least one put receptacle. One or more of the put receptacles receives inventory items for at least one individual order and is directed to a secondary order processing station where items are separated into individual orders.

Abstract: A method of filling orders and order fulfillment system includes storing inventory receptacles in an automated warehouse, some having a plurality of different types of inventory items. A queue of orders is maintained in a computer system, each including at least one inventory item. Each order is selected from the queue and assigned to a pick station. The computer system retrieves inventory receptacle(s) from the automated warehouse for the selected order and supplies the receptacle(s) to the pick station. The computer system identifies to an operator which inventory item is to be segregated with the selected order in at least one put receptacle. One or more of the put receptacles receives inventory items for at least one individual order and is directed to a secondary order processing station where items are separated into individual orders.

Abstract: A method of filling orders and order fulfillment system includes storing inventory receptacles in an automated warehouse, some having a plurality of different types of inventory items. A queue of orders is maintained in a computer system, each including at least one inventory item. Each order is selected from the queue and assigned to a pick station. The computer system retrieves inventory receptacle(s) from the automated warehouse for the selected order and supplies the receptacle(s) to the pick station. The computer system identifies to an operator which inventory item is to be segregated with the selected order in at least one put receptacle. One or more of the put receptacles receives inventory items for at least one individual order and is directed to a secondary order processing station where items are separated into individual orders.

Abstract: A method and apparatus for fulfilling orders with a system having an automated warehouse that is adapted to store a plurality of inventory receptacles. The automated warehouse includes a plurality of vehicles that are adapted to storing inventory receptacles and retrieving inventory receptacles and an outbound device that is adapted to exchanging inventory receptacles between a pick station and the vehicles. Orders of items are received with an order queue. Orders are disbursed from the order queue to a vehicle queue associated with each vehicle. Inventory receptacles are retrieved with the vehicles having items for at least one of the orders. The inventory receptacles are retrieved according to the vehicle queue for that vehicle. Inventory receptacles are deposited by the vehicles to an outbound queue associated with the outbound device and forwarded from the outbound device to the pick station according to the requirements of the pick station.

Abstract: A method and apparatus for fulfilling orders with a system having an automated warehouse that is adapted to store a plurality of inventory receptacles. The automated warehouse includes a plurality of vehicles that are adapted to storing inventory receptacles and retrieving inventory receptacles and an outbound device that is adapted to exchanging inventory receptacles between a pick station and the vehicles. Orders of items are received with an order queue. Orders are disbursed from the order queue to a vehicle queue associated with each vehicle. Inventory receptacles are retrieved with the vehicles having items for at least one of the orders. The inventory receptacles are retrieved according to the vehicle queue for that vehicle. Inventory receptacles are deposited by the vehicles to an outbound queue associated with the outbound device and forwarded from the outbound device to the pick station according to the requirements of the pick station.

Abstract: A method of filling orders and order fulfillment system includes storing inventory receptacles in an automated warehouse, some having a plurality of different types of inventory items. A queue of orders is maintained in a computer system, each including at least one inventory item. Each order is selected from the queue and assigned to a pick station. The computer system retrieves inventory receptacle(s) from the automated warehouse for the selected order and supplies the receptacle(s) to the pick station. The computer system identifies to an operator which inventory item is to be segregated with the selected order in at least one put receptacle. One or more of the put receptacles receives inventory items for at least one individual order and is directed to a secondary order processing station where items are separated into individual orders.