Abstract: A circuit assembly (600) includes a printed circuit board assembly (100). The printed circuit board assembly includes a first circuit board (101), a second circuit board (102), and a first flexible substrate (103) interposed between, and continuous with, the first circuit board and the second circuit board. A second flexible substrate (108) extends from, and is continuous with, the second circuit board. One or more electronic circuits comprising electronic components (301,302,303,304,305) are disposed along one or more of the first circuit board or the second circuit board. The printed circuit board assembly is folded about a battery (601), with the first circuit board adjacent to the first major face, the second circuit board adjacent to the second major face, and the first flexible substrate spanning the one or more side faces.

Abstract: A circuit assembly (600) includes a printed circuit board assembly (100). The printed circuit board assembly includes a first circuit board (101), a second circuit board (102), and a first flexible substrate (103) interposed between, and continuous with, the first circuit board and the second circuit board. A second flexible substrate (108) extends from, and is continuous with, the second circuit board. One or more electronic circuits comprising electronic components (301,302,303,304,305) are disposed along one or more of the first circuit board or the second circuit board. The printed circuit board assembly is folded about a battery (601), with the first circuit board adjacent to the first major face, the second circuit board adjacent to the second major face, and the first flexible substrate spanning the one or more side faces.

Abstract: A unitary printed circuit board assembly includes a circuit board and a flexible substrate extending from, and continuous with, the circuit board. The flexible substrate includes a first portion extending from the circuit board and terminating a second portion. The second portion of the flexible substrate can be wrapped about a spring form. The assembly can be disposed in a housing defining a body and an ear insertion stem, with the spring form disposed within the ear insertion stem with arms of the spring form applying a biasing force against inner surfaces of the ear insertion stem.

Abstract: A circuit assembly (600) includes a printed circuit board assembly (100). The printed circuit board assembly includes a first circuit board (101), a second circuit board (102), and a first flexible substrate (103) interposed between, and continuous with, the first circuit board and the second circuit board. A second flexible substrate (108) extends from, and is continuous with, the second circuit board. One or more electronic circuits comprising electronic components (301,302,303,304,305) are disposed along one or more of the first circuit board or the second circuit board. The printed circuit board assembly is folded about a battery (601), with the first circuit board adjacent to the first major face, the second circuit board adjacent to the second major face, and the first flexible substrate spanning the one or more side faces.

Abstract: A circuit assembly (600) includes a printed circuit board assembly (100). The printed circuit board assembly includes a first circuit board (101), a second circuit board (102), and a first flexible substrate (103) interposed between, and continuous with, the first circuit board and the second circuit board. A second flexible substrate (108) extends from, and is continuous with, the second circuit board. One or more electronic circuits comprising electronic components (301,302,303,304,305) are disposed along one or more of the first circuit board or the second circuit board. The printed circuit board assembly is folded about a battery (601), with the first circuit board adjacent to the first major face, the second circuit board adjacent to the second major face, and the first flexible substrate spanning the one or more side faces.

Abstract: An acoustic accessory is provided having a loudspeaker and a circuit board disposed therein. An acoustic suspension system is formed within the acoustic accessory by board retention rings disposed within the upper and lower housings of the accessory. The board suspension rings clench the printed circuit board, which includes at least one aperture. Rubber gaskets are coupled to the board retention rings to form an airtight seal. The air mass above the printed circuit board joins with the air mass below the printed circuit board to form a unitary reactance against which the loudspeaker works. The size and number of apertures may be varied in accordance with the acoustic application. Board retention posts optionally seat within notches in the printed circuit board to prevent the printed circuit board from moving laterally. Electrical connections may be made through the printed circuit board into the acoustic chamber, thereby not compromising the airtight seal.

Abstract: A battery charging circuit having two levels of safety protection is provided. The circuit is said to have “two levels” of safety because if any one component fails (either as a short circuit or as an open circuit) the remainder of the charging circuit ensures that a rechargeable battery coupled to the circuit will not be overcharged. The circuit includes both hardware and firmware protection components, with a microprocessor providing the firmware protection. Overvoltage protection, voltage regulation and current regulation are provided, along with a microprocessor capable of sensing a plurality of voltages across the circuit. The overvoltage protection, voltage regulator and current regulator each include safety actuation points. In parallel, the microprocessor may isolate a rechargeable battery from the cell if voltage and current minimums and maximums are exceeded.

Abstract: A charging circuit is provided for coupling a power source to a plurality of loads. The circuit includes a controller that continually senses the output voltage of the power source. The controller may also decouple the power source from the loads to measure the open circuit voltage of the power source. Once the open circuit voltage is known, the controller establishes a threshold voltage that is slightly below the open circuit voltage of the power supply. The controller then begins delivering current to one of the loads by way of a current regulator. Whenever the power source voltage is below the threshold voltage, the controller reduces the current flowing through the current regulator. When the power source voltage is above the threshold voltage, the controller increases the current flowing through the current regulator. In so doing, the charging circuit simultaneously charges both loads, thereby reducing overall charge time.

Abstract: A system for detecting information about rechargeable batteries having standard form factors, e.g. AA, C, D, etc., is disclosed. In one preferred embodiment, the invention includes a battery having a layer of insulating material with selective apertures. A charger is provided that senses the number and placement of the apertures to determine the particular battery configuration. Once the battery configuration is determined, the charger then charges the battery to apply a charging algorithm in accordance with the particular configuration. If a recognized battery configuration is not detectable, the charger does not charge, so as not to compromise the reliability of the battery.

Abstract: A circuit and method for charging a rechargeable cell is provided. The circuit includes a voltage regulator coupled serially between a power source and a rechargeable cell. The circuit further comprises a controller capable of both monitoring the power dissipation across the voltage regulator and altering the current flowing through the voltage regulator. When the power dissipation in the voltage regulator exceeds a predetermined threshold, the controller increases the current. Where the power source is a linear transformer, this increase of current will cause the transformer to become loaded. The loading causes the transformer output voltage to fall, thereby reducing the power dissipation in the voltage regulator below the predetermined threshold.

Abstract: A circuit and method for charging a rechargeable cell is provided. The circuit includes a voltage regulator coupled serially between a power source and a rechargeable cell. The circuit further comprises a controller capable of both monitoring the power dissipation across the voltage regulator and altering the current flowing through the voltage regulator. When the power dissipation in the voltage regulator exceeds a predetermined threshold, the controller increases the current. Where the power source is a linear transformer, this increase of current will cause the transformer to become loaded. The loading causes the transformer output voltage to fall, thereby reducing the power dissipation in the voltage regulator below the predetermined threshold.

Abstract: A charging circuit for regulating current to a plurality of batteries is provided. The regulation is performed by a single control signal that is optionally scaled by resistor dividers. Switches coupled to the resistor dividers allow a microprocessor to actuate a particular resistor divider, thereby scaling the current flowing through a corresponding battery. As such, a single control signal, like a pulse width modulated signal, may be used to cause different currents to flow to different batteries, thereby leaving other output pins of the microprocessor open for other functions.

Abstract: A charging circuit for regulating current to a plurality of batteries is provided. The regulation is performed by a single control signal that is optionally scaled by resistor dividers. Switches coupled to the resistor dividers allow a microprocessor to actuate a particular resistor divider, thereby scaling the current flowing through a corresponding battery. As such, a single control signal, like a pulse width modulated signal, may be used to cause different currents to flow to different batteries, thereby leaving other output pins of the microprocessor open for other functions.

Abstract: An acoustic accessory is provided having a loudspeaker and a circuit board disposed therein. An acoustic suspension system is formed within the acoustic accessory by board retention rings disposed within the upper and lower housings of the accessory. The board suspension rings clench the printed circuit board, which includes at least one aperture. Rubber gaskets are coupled to the board retention rings to form an airtight seal. The air mass above the printed circuit board joins with the air mass below the printed circuit board to form a unitary reactance against which the loudspeaker works. The size and number of apertures may be varied in accordance with the acoustic application. Board retention posts optionally seat within notches in the printed circuit board to prevent the printed circuit board from moving laterally. Electrical connections may be made through the printed circuit board into the acoustic chamber, thereby not compromising the airtight seal.

Abstract: A system for detecting information about rechargeable batteries having standard form factors, e.g. AA, C, D, etc., is disclosed. In one preferred embodiment, the invention includes a battery having a layer of insulating material with selective apertures. A charger is provided that senses the number and placement of the apertures to determine the particular battery configuration. Once the battery configuration is determined, the charger then charges the battery to apply a charging algorithm in accordance with the particular configuration. If a recognized battery configuration is not detectable, the charger does not charge, so as not to compromise the reliability of the battery.

Abstract: This invention includes a circuit for charging multiple batteries simultaneously. The circuit monitors the amount of current being delivered to a first battery and compares it to a maximum available current. The circuit then delivers the difference to at least a second battery. The circuit includes a current sensing resistor and comparator for actuating a series switch to electrically couple and decouple a second battery depending upon the demands of the first battery. An optional microprocessor can manipulate a reference threshold to allow simultaneous charging of multiple batteries. The invention greatly reduces the time needed to charge a primary and spare battery.

Abstract: This invention includes an auto-calibration circuit for eliminating errors due to resistor tolerances in measurement circuits. In many instances, an analog to digital (A/D) converter is called upon to measure signals that have voltages higher than the operation voltage of the converter. As a result, resistive dividers are employed to step the voltage down to an acceptable level. One preferred embodiment of this invention includes an auto-calibration circuit comprising a comparator, transistor and voltage reference. When the auto-calibration circuit is enabled, the auto-calibration circuit switches in a reference voltage. The firmware embedded in a control device, like a microprocessor for example, is then able to extrapolate the tolerance error associated with the resistive divider.