Abstract: A tire unloading apparatus for separating a cured tire from a toroidally shaped segmented core body configured to carry the cured tire includes a plurality of tire engaging paddle mechanisms positioned in a spaced apart circular array defining a cured tire receiving central opening, the cured tire mounted to a core body. The paddle mechanisms operatively move between a radially outward tire release position and a radially inward tire gripping position. The tire unloading apparatus further includes a core segment manipulating apparatus operative to move individual core segments from a radially outward tire supporting core body position to a radially inward segment removal position. A plurality of segment support arms forming a circular array below the tire receiving opening are in an operative location to support respective core body segments.

Abstract: Apparatus and method for disassembling, assembling and using a toroidally shaped segmented core configured to carry a tire during a curing process includes: a transport mechanism operatively moving the segmented core between a plurality of stations in a tire curing line; one or more segment removal devices for removing a plurality of core segments individually from a cured tire and from around a core central axis and placing the core segments individually in respective spaced apart storage locations; and one or more core segment assembly devices for removing the core segments individually from the storage locations and placing the core segments individually in respective core locations to form an assembled segmented core. The apparatus and method operatively sequences to place and remove differently structured core segments individually into and from the assembled core configuration.

Abstract: Apparatus and method for disassembling a toroidally shaped core is provided. The core is configured to carry a cured tire and includes multiple core segments extending generally radially from a central axis. The apparatus includes a base; one or more segment positioning devices connected for movement relative to the base and operative to move one or more core segments from an assembled core position next to an adjacent core segment around the central axis to a radially inward position; and one or more segment removal devices operatively connected for engaging the one core segment at the radially inward position and removing the one segment from the radially inward position to a remote position external to the core. The segment removal device operatively moves in three axes of motion to relocate the one segment from the remote position to a storage position and deposit the core segment at the storage station in a retrieval-ready orientation.

Abstract: A tire building core manipulating apparatus for a segmented tire building core is provided, the core including a plurality of core segments extending generally radially from a central axis. The manipulating apparatus includes a support frame; a core latching mechanism mounted to the support frame for operatively engaging a mating mechanism on the core whereby suspending the tire building core in a preferred axial orientation and raises and lowers the core to engage one or more stations in a tire curing line. A transport mechanism relocates the support frame with the tire building core in the preferred axial orientation between a plurality of stations in the tire curing line.

Abstract: A core segment manipulating apparatus and method is provided for relocating core segments forming a toroidally shaped core body configured to carry a cured tire. The apparatus includes multiple core key segment engaging mechanisms and core second segment engagement mechanisms arranged in a spaced apart circular array adjacent to respective key segments and second segments of the core body. The key segment and second segment engaging mechanisms operate to individually move respective key segments and second segments from a radially outward core body position to a radially inward segment removal position. The key segment and second segment engaging mechanisms transfer a respective segment to a segment removal device at the segment removal position and return radially outward to a segment-receiving location.

Abstract: A station apparatus method within a tire curing line is provided for assembling and disassembling a toroidally shaped core configured to carry a cured tire. The core includes a plurality of core segments assembling to form a core body and extending generally radially from a central core axis within a core central axial passage. The core further includes first and second locking spindle sections connecting to opposite sides of the core body.

Abstract: Apparatus and method for reorienting a toroidally shaped core configured to carry a green tire. The core includes a central axis defined through first and second oppositely facing tapered recesses respectively including first and second locking mechanisms. The apparatus includes a core support structure including a base and a reorientation member connected for movement relative to said base and a core coupling member. The core coupling member connects for movement with the reorientation member and includes a core locking mechanism that couples with the core coupling member and locks the core coupling member to the core. A drive system couples with the reorientation member and operatively moves the reorientation member so as to change the orientation of the central axis from a first orientation to a second, different orientation transverse to the first orientation.

Abstract: A tire building core manipulating apparatus for a segmented tire building core is provided, the core including a plurality of core segments extending generally radially from a central axis. The manipulating apparatus includes a support frame; a core latching mechanism mounted to the support frame for operatively engaging a mating mechanism on the core whereby suspending the tire building core in a preferred axial orientation and raises and lowers the core to engage one or more stations in a tire curing line.

Abstract: A station apparatus method within a tire curing line is provided for assembling and disassembling a toroidally shaped core configured to carry a cured tire. The core includes a plurality of core segments assembling to form a core body and extending generally radially from a central core axis within a core central axial passage. The core further includes first and second locking spindle sections connecting to opposite sides of the core body.

Abstract: Apparatus and method for reorienting a toroidally shaped core configured to carry a green tire. The core includes a central axis defined through first and second oppositely facing tapered recesses respectively including first and second locking mechanisms. The apparatus includes a core support structure including a base and a reorientation member connected for movement relative to said base and a core coupling member. The core coupling member connects for movement with the reorientation member and includes a core locking mechanism that couples with the core coupling member and locks the core coupling member to the core. A drive system couples with the reorientation member and operatively moves the reorientation member so as to change the orientation of the central axis from a first orientation to a second, different orientation transverse to the first orientation.

Abstract: A tire unloading apparatus for separating a cured tire from a toroidally shaped segmented core body configured to carry the cured tire includes a plurality of tire engaging paddle mechanisms positioned in a spaced apart circular array defining a cured tire receiving central opening, the cured tire mounted to a core body. The paddle mechanisms operatively move between a radially outward tire release position and a radially inward tire gripping position. The tire unloading apparatus further includes a core segment manipulating apparatus operative to move individual core segments from a radially outward tire supporting core body position to a radially inward segment removal position. A plurality of segment support arms forming a circular array below the tire receiving opening are in an operative location to support respective core body segments.

Abstract: Apparatus and method for disassembling a toroidally shaped core is provided. The core is configured to carry a cured tire and includes multiple core segments extending generally radially from a central axis. The apparatus includes a base; one or more segment positioning devices connected for movement relative to the base and operative to move one or more core segments from an assembled core position next to an adjacent core segment around the central axis to a radially inward position; and one or more segment removal devices operatively connected for engaging the one core segment at the radially inward position and removing the one segment from the radially inward position to a remote position external to the core. The segment removal device operatively moves in three axes of motion to relocate the one segment from the remote position to a storage position and deposit the core segment at the storage station in a retrieval-ready orientation.

Abstract: Apparatus and method for disassembling, assembling and using a toroidally shaped segmented core configured to carry a tire during a curing process includes: a transport mechanism operatively moving the segmented core between a plurality of stations in a tire curing line; one or more segment removal devices for removing a plurality of core segments individually from a cured tire and from around a core central axis and placing the core segments individually in respective spaced apart storage locations; and one or more core segment assembly devices for removing the core segments individually from the storage locations and placing the core segments individually in respective core locations to form an assembled segmented core. The apparatus and method operatively sequences to place and remove differently structured core segments individually into and from the assembled core configuration.

Abstract: A core segment manipulating apparatus and method is provided for relocating core segments forming a toroidally shaped core body configured to carry a cured tire. The apparatus includes multiple core key segment engaging mechanisms and core second segment engagement mechanisms arranged in a spaced apart circular array adjacent to respective key segments and second segments of the core body. The key segment and second segment engaging mechanisms operate to individually move respective key segments and second segments from a radially outward core body position to a radially inward segment removal position. The key segment and second segment engaging mechanisms transfer a respective segment to a segment removal device at the segment removal position and return radially outward to a segment-receiving location.

Abstract: A method for applying a breaker or other reinforcement layer to a carcass strip by strip includes the steps of calculating an end gap based upon a nominal strip width, the size of the carcass, and the end count desired; calculating a distributed gap required to distribute the calculated end gap substantially equally between each strip; and applying the breaker strip by strip with each strip being separated from an adjacent strip by the distributed gap spacing.