Patents by Inventor Masaharu Itaya

Masaharu Itaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7709151
    Abstract: As a positive electrode active material, a lithium transition metal complex oxide having a layered rock-salt structure containing lithium (Li) and containing magnesium atoms (Mg) substituted for part of lithium atoms (Li) is used. The lithium transition metal complex oxide is formed by chemical or electrochemical substitution of Mg atoms for part of Li atoms in LiCoO2, LiMnO2, LiFeO2, LiNiO2, or the like. A cell is prepared in which a negative electrode 2 and a positive electrode 1 including the lithium transition metal complex oxide (positive electrode active material) are disposed in a non-aqueous electrolyte 5 including a lithium salt, and part of Li in the lithium transition metal complex oxide is extracted by discharging the cell. Then, the electrolyte including Li is replaced with an electrolyte including Mg, and the cell is discharged, so that Mg atoms are substituted for the part of Li atoms in the lithium transition metal complex oxide.
    Type: Grant
    Filed: September 5, 2008
    Date of Patent: May 4, 2010
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takao Inoue, Masahisa Fujimoto, Masaharu Itaya
  • Patent number: 7695868
    Abstract: The positive electrode active material of a positive electrode includes a sodium-containing transition metal oxide (NaaLibMxO2±?). The M includes at least two of manganese (Mn), iron (Fe), cobalt (Co), and nickel (Ni). For a negative electrode, a sodium metal or a metal that forms an alloy with sodium is used. A non-aqueous electrolyte produced by dissolving an electrolytic salt (sodium salt) in a non-aqueous solvent is used. Examples of the non-aqueous solvent may include a cyclic carbonate, a chain carbonate, esters, cyclic ethers, chain ethers, nitrites, amides and a combination thereof.
    Type: Grant
    Filed: March 19, 2007
    Date of Patent: April 13, 2010
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takao Inoue, Motoharu Saito, Masahisa Fujimoto, Masaharu Itaya
  • Publication number: 20100015532
    Abstract: A rolled foil of surface roughened copper as thick as 26 ?m for example having a surface formed into an irregular shape with copper precipitated thereon by an electrolytic method is prepared as a negative electrode collector. Tin (Sn) or germanium (Ge) is deposited on the rolled foil described above, so that a negative electrode active material layer is formed. Note that the deposited tin or germanium is amorphous. The arithmetic mean roughness Ra in the surface-roughened rolled foil described above is preferably not less than 0.1 ?m nor more than 10 ?m. A non-aqueous electrolyte is produced by adding sodium hexafluorophosphate as an electrolyte salt in a concentration of 1 mol/l to a non-aqueous solvent produced by mixing ethylene carbonate and diethyl carbonate in the ratio of 50:50 by volume.
    Type: Application
    Filed: January 20, 2006
    Publication date: January 21, 2010
    Inventors: Takao Inoue, Kumiko Kanai, Masaharu Itaya, Masahisa Fujimoto
  • Publication number: 20100009254
    Abstract: An object of the invention is to provide an inexpensive non-aqueous electrolyte secondary battery that allows reversible charge and discharge to be carried out and can be used for a long period because of a stable non-aqueous electrolyte used therein. The invention provides a non-aqueous electrolyte secondary battery including a positive electrode including a positive electrode active material and capable of storing and releasing sodium, a negative electrode capable of storing and releasing sodium, and a non-aqueous electrolyte, and the positive electrode active material includes sodium, nickel, manganese, and a transition metal that can exist in a hexavalent state. An example of the transition metal that can exist in a hexavalent state may include tungsten (W). An example of the negative electrode may include a sodium metal capable of storing and releasing sodium ions.
    Type: Application
    Filed: September 4, 2006
    Publication date: January 14, 2010
    Inventors: Masaharu Itaya, Hideyuki Koga, Kumiko Kanai, Takao Inoue, Masahisa Fujimoto
  • Publication number: 20090061311
    Abstract: An object of the invention is to provide a non-aqueous electrolyte secondary battery that allows a good charge/discharge cycle characteristic to be obtained. The non-aqueous electrolyte secondary battery according to the invention includes a negative electrode containing silicon as a negative electrode active material, a positive electrode, and a non-aqueous electrolyte, the average particle size of the negative electrode active material is not less than 5 ?m nor more than 20 ?m, and the weight of the negative electrode active material is at least 10% of the weight of the non-aqueous electrolyte.
    Type: Application
    Filed: February 3, 2006
    Publication date: March 5, 2009
    Inventors: Masaharu Itaya, Atsushi Fukui, Shouichirou Sawa, Yasuyuki Kusumoto, Masahisa Fujimoto
  • Publication number: 20090011336
    Abstract: As a positive electrode active material, a lithium transition metal complex oxide having a layered rock-salt structure containing lithium (Li) and containing magnesium atoms (Mg) substituted for part of lithium atoms (Li) is used. The lithium transition metal complex oxide is formed by chemical or electrochemical substitution of Mg atoms for part of Li atoms in LiCoO2, LiMnO2, LiFeO2, LiNiO2, or the like. A cell is prepared in which a negative electrode 2 and a positive electrode 1 including the lithium transition metal complex oxide (positive electrode active material) are disposed in a non-aqueous electrolyte 5 including a lithium salt, and part of Li in the lithium transition metal complex oxide is extracted by discharging the cell. Then, the electrolyte including Li is replaced with an electrolyte including Mg, and the cell is discharged, so that Mg atoms are substituted for the part of Li atoms in the lithium transition metal complex oxide.
    Type: Application
    Filed: September 5, 2008
    Publication date: January 8, 2009
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takao Inoue, Masahisa Fujimoto, Masaharu Itaya
  • Patent number: 7407725
    Abstract: In a non-aqueous electrolyte secondary cell including a positive electrode, a negative electrode and a non-aqueous electrolyte, the negative electrode includes a material capable of absorbing or releasing lithium and wherein the non-aqueous electrolyte contains a room-temperature molten salt having a melting point of 60° C. or less and a lithium salt.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: August 5, 2008
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Masahide Miyake, Masahisa Fujimoto, Hideyuki Koga, Hisaki Tarui, Shin Fujitani, Masaharu Itaya
  • Publication number: 20080063941
    Abstract: A positive electrode material for a nonaqueous electrolyte secondary battery is obtained which attains good thermal stability and high discharge capacity and shows satisfactory charge-discharge cycle performance characteristics. A nonaqueous electrolyte secondary battery using the positive electrode material is also obtained. Characteristically, the positive electrode material for a nonaqueous electrolyte secondary battery contains a positive active material (e.g., lithium-containing layered complex oxide) capable of lithium storage and release, a lithium phosphate compound such as Li3PO4, and Al2O3. The lithium phosphate compound and Al2O3 are preferably disposed near the positive active material.
    Type: Application
    Filed: September 12, 2007
    Publication date: March 13, 2008
    Inventors: Masaharu Itaya, Shingo Tode, Takanobu Chiga, Hiroshi Nakamura
  • Publication number: 20070218361
    Abstract: The positive electrode active material of a positive electrode includes a sodium-containing transition metal oxide (NaaLibMxO2±?). The M includes at least two of manganese (Mn), iron (Fe), cobalt (Co), and nickel (Ni). For a negative electrode, a sodium metal or a metal that forms an alloy with sodium is used. A non-aqueous electrolyte produced by dissolving an electrolytic salt (sodium salt) in a non-aqueous solvent is used. Examples of the non-aqueous solvent may include a cyclic carbonate, a chain carbonate, esters, cyclic ethers, chain ethers, nitrites, amides and a combination thereof.
    Type: Application
    Filed: March 19, 2007
    Publication date: September 20, 2007
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takao Inoue, Motoharu Saito, Masahisa Fujimoto, Masaharu Itaya
  • Patent number: 7247405
    Abstract: A nonaqueous electrolyte battery which comprises a positive electrode including carbon fluoride or sulfur as an active material, a negative electrode including calcium as an active material, and an electrolyte including an imide salt of calcium or a sulfonic acid salt of calcium.
    Type: Grant
    Filed: February 26, 2004
    Date of Patent: July 24, 2007
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takao Inoue, Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto
  • Publication number: 20070122706
    Abstract: A nonaqueous electrolyte battery which comprises a positive electrode including carbon fluoride or sulfur as an active material, a negative electrode including calcium as an active material, and an electrolyte including an imide salt of calcium or a sulfonic acid salt of calcium.
    Type: Application
    Filed: January 29, 2007
    Publication date: May 31, 2007
    Inventors: Takao Inoue, Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto
  • Publication number: 20050136327
    Abstract: A positive electrode has a positive-electrode active material obtained from a mixture of elemental sulfur, a conductive agent and a binder. A negative electrode is composed of a carbon material such as graphite, lithium alloy, or the like that can store lithium and release it. A nonaqueous electrolyte contains a first solvent composed of at least one compound selected from the group consisting of cyclic ethers and chain ethers, and a second solvent composed of a room temperature molten salt having a melting point not higher than 60° C. in a volume ratio in the range of 0.1:99.9 to 40:60, and also contains saturated lithium polysulfide.
    Type: Application
    Filed: December 1, 2004
    Publication date: June 23, 2005
    Inventors: Masahide Miyake, Hideyuki Koga, Masaharu Itaya, Kazunori Donoue, Masahisa Fujimoto
  • Patent number: 6841300
    Abstract: An electrolyte containing calcium bistrifluoromethanesulfonimide [Ca((CF3SO2)2N)2] for a nonaqueous battery. The calcium bistrifluoromethanesulfonimide is soluble in an organic solvent and a molten salt having a melting point of not greater than 60° C.
    Type: Grant
    Filed: December 18, 2003
    Date of Patent: January 11, 2005
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto
  • Publication number: 20040191629
    Abstract: A non-aqueous electrolyte secondary battery comprises a positive electrode including elemental sulfur, a negative electrode including silicon that stores lithium, and a non-aqueous electrolyte including a room temperature molten salt having a melting point of not higher than 60° C. The non-aqueous electrolyte may further include at least one type of solvent selected from cyclic ether, chain ether, and fluorinated carbonate. The non-aqueous electrolyte may include a reduction product of elemental sulfur. The positive electrode has a positive electrode active material made of a mixture of elemental sulfur, a conductive agent, and a binder. The electrode having a positive electrode active material is processed under reduced-pressure while immersed in the non-aqueous electrolyte. A pressure during the reduced-pressure process is preferably not higher than 28000 Pa (−55 cmHg with respect to atmospheric pressure).
    Type: Application
    Filed: March 24, 2004
    Publication date: September 30, 2004
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto
  • Publication number: 20040191628
    Abstract: As a positive electrode active material, a lithium transition metal complex oxide having a layered rock-salt structure containing lithium (Li) and containing magnesium atoms (Mg) substituted for part of lithium atoms (Li) is used. The lithium transition metal complex oxide is formed by chemical or electrochemical substitution of Mg atoms for part of Li atoms in LiCoO2, LiMnO2, LiFeO2, LiNiO2, or the like. A cell is prepared in which a negative electrode 2 and a positive electrode 1 including the lithium transition metal complex oxide (positive electrode active material) are disposed in a non-aqueous electrolyte 5 including a lithium salt, and part of Li in the lithium transition metal complex oxide is extracted by discharging the cell. Then, the electrolyte including Li is replaced with an electrolyte including Mg; and the cell is discharged, so that Mg atoms are substituted for the part of Li atoms in the lithium transition metal complex oxide.
    Type: Application
    Filed: March 17, 2004
    Publication date: September 30, 2004
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Takao Inoue, Masahisa Fujimoto, Masaharu Itaya
  • Publication number: 20040170902
    Abstract: A nonaqueous electrolyte battery which comprises a positive electrode including carbon fluoride or sulfur as an active material, a negative electrode including calcium as an active material, and an electrolyte including an imide salt of calcium or a sulfonic acid salt of calcium.
    Type: Application
    Filed: February 26, 2004
    Publication date: September 2, 2004
    Inventors: Takao Inoue, Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto
  • Publication number: 20040137324
    Abstract: An electrolyte for a nonaqueous battery according to the present invention consists essentially of magnesium bistrifluoromethanesulfonimide. An electrolytic solution for a nonaqueous battery according to the present invention includes the magnesium bistrifluoromethanesulfonimide, and an organic solvent such as a cyclic carbonate, a chain carbonate, a cyclic ether and a chain ether or an ordinary temperature molten salt having a melting point of 60° C. or less in which the magnesium bistrifluoromethanesulfonimide is dissolved.
    Type: Application
    Filed: December 24, 2003
    Publication date: July 15, 2004
    Inventors: Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto, Hideyuki Koga, Kazunori Donoue
  • Publication number: 20040131933
    Abstract: An electrolyte containing calcium bistrifluoromethanesulfonimide [Ca((CF3SO2)2N)2] for a nonaqueous battery. The calcium bistrifluoromethanesulfonimide is soluble in an organic solvent and a molten salt having a melting point of not greater than 60° C.
    Type: Application
    Filed: December 18, 2003
    Publication date: July 8, 2004
    Inventors: Masaharu Itaya, Masahide Miyake, Masahisa Fujimoto