Patents by Inventor Masahiko Okui
Masahiko Okui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7837791Abstract: A silicon single crystal wafer for a particle monitor is presented, which wafer has an extremely small amount in the surface density of light point defects and is capable of still maintaining a small surface density even after repeating the SC-1. The wafer is prepared by slicing a silicon single crystal ingot including an area in which crystal originated particles are generated, and the surface density of particles having a size of not less than 0.12 mum is not more than 15 counts/cm2 after repeating the SC-1. More preferably, a silicon single crystal wafer having a nitrogen concentration of 1×1013 1×1015 atoms/cm3 provides a surface density of not more than 1 counts/cm2 for the particles having a diameter of not less than 0.12 mum even after repeating the SC-1. Hence, a high quality wafer optimally used for a particle monitor can be obtained and a very small number of defects in the wafer make it possible to produce devices.Type: GrantFiled: May 23, 2008Date of Patent: November 23, 2010Assignee: Sumitomo Mitsubishi Silicon CorporationInventors: Hiroki Murakami, Masahiko Okui, Hiroshi Asano
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Publication number: 20080236476Abstract: A silicon single crystal wafer for a particle monitor is presented, which wafer has an extremely small amount in the surface density of light point defects and is capable of still maintaining a small surface density even after repeating the SC-1. The wafer is prepared by slicing a silicon single crystal ingot including an area in which crystal originated particles are generated, and the surface density of particles having a size of not less than 0.12 mum is not more than 15 counts/cm2 after repeating the SC-1. More preferably, a silicon single crystal wafer having a nitrogen concentration of 1×1013 1×1015 atoms/cm3 provides a surface density of not more than 1 counts/cm2 for the particles having a diameter of not less than 0.12 mum even after repeating the SC-1. Hence, a high quality wafer optimally used for a particle monitor can be obtained and a very small number of defects in the wafer make it possible to produce devices.Type: ApplicationFiled: May 23, 2008Publication date: October 2, 2008Inventors: Hiroki Murakami, Masahiko Okui, Hiroshi Asano
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Patent number: 6702892Abstract: An apparatus is provided which is to be used in producing single crystals for silicon wafers useful as semiconductor materials and which can stably produce large-diameter, long-length and high-quality single crystals from which wafers limited in the number of grown-in defects can be taken. This silicon single crystal production apparatus comprises a cooling member surrounding the single crystal to be pulled up and having an internal surface coaxial with the pulling axis and thermal insulating members disposed outside the outer surface and below the bottom surface of the cooling member, the cooling member having an internal surface diameter of 1.20D to 2.50D (D being the diameter of the single crystal to be pulled up) and a length of not less than 0.25D, the distance from the melt surface to the bottom surface of the cooling member being 0.30D to 0.Type: GrantFiled: November 20, 2001Date of Patent: March 9, 2004Assignee: Sumitomo Mitsubishi Silicon CorporationInventors: Masahiko Okui, Manabu Nishimoto, Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano
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Publication number: 20040040491Abstract: A silicon single crystal wafer for a particle monitor is presented, which wafer has an extremely small amount in the surface density of light point defects and is capable of still maintaining a small surface density even after repeating the SC-1. The wafer is prepared by slicing a silicon single crystal ingot including an area in which crystal originated particles are generated, and the surface density of particles having a size of not less than 0.12 &mgr;m is not more than 15 counts/cm2 after repeating the SC-1. More preferably, a silicon single crystal wafer having a nitrogen concentration of 1×1013-1×1015 atoms/cm3 provides a surface density of not more than 1 counts/cm2 for the particles having a diameter of not less than 0.12 &mgr;m even after repeating the SC-1. Hence, a high quality wafer optimally used for a particle monitor can be obtained and a very small number of defects in the wafer make it possible to produce devices.Type: ApplicationFiled: June 24, 2003Publication date: March 4, 2004Inventors: Hiroki Murakami, Masahiko Okui, Hiroshi Asano
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Patent number: 6514335Abstract: A method of producing a high-quality silicon single crystal of a large diameter and a long size in a good yield by controlling the positions where ring-like oxygen-induced stacking faults (R-OSF) occur in the crystal faces and minimizing grown-in defects such a dislocation clusters and infrared scattering bodies that are introduced in the pulling step. Wafers produced from the above-high-quality silicon single crystal contain little harmful defects that would deteriorate device characteristics and can be effectively adapted to larger scale integration and size reduction of the devices. Therefore, the method can be extensively utilized in the field of producing semiconductor silicon single crystals.Type: GrantFiled: February 24, 2000Date of Patent: February 4, 2003Assignee: Sumitomo Metal Industries, Ltd.Inventors: Kazuyuki Egashira, Masahiko Okui, Manabu Nishimoto, Tadami Tanaka, Shunji Kuragaki, Takayuki Kubo, Shingo Kizaki, Junji Horii, Makoto Ito
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Publication number: 20020139298Abstract: An apparatus is provided which is to be used in producing single crystals for silicon wafers useful as semiconductor materials and which can stably produce large-diameter, long-length and high-quality single crystals from which wafers limited in the number of grown-in defects can be taken. This silicon single crystal production apparatus comprises a cooling member surrounding the single crystal to be pulled up and having an internal surface coaxial with the pulling axis and thermal insulating members disposed outside the outer surface and below the bottom surface of the cooling member, the cooling member having an internal surface diameter of 1.20D to 2.50D (D being the diameter of the single crystal to be pulled up) and a length of not less than 0.25D, the distance from the melt surface to the bottom surface of the cooling member being 0.30D to 0.Type: ApplicationFiled: November 20, 2001Publication date: October 3, 2002Inventors: Masahiko Okui, Manabu Nishimoto, Takayuki Kubo, Fumio Kawahigashi, Hiroshi Asano
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Patent number: 6458204Abstract: A method of producing high-quality and large-diameter single crystals by the Czochralski method is disclosed which can provide wafers with a minimized number of such grown-in defects as dislocation clusters and laser scattering tomography defects. Specifically, it is a method of producing silicon single crystals which comprises carrying out the crystal pulling while maintaining the solid-melt interface during pulling in the shape of an upward convex with the central portion of the interface being higher by at least 5 mm than the peripheral region thereof and while applying a magnetic field, and optionally in addition to the above, while maintaining the temperature gradient in the direction of axis of pulling in the peripheral region at a level lower than that in the central portion in the range of from the melting point to 1,200° C.Type: GrantFiled: November 22, 2000Date of Patent: October 1, 2002Assignee: Sumitomo Metal Industries, Ltd.Inventors: Masahiko Okui, Hiroki Murakami, Kazuyuki Egashira, Makoto Ito, Hiroshi Hayakawa, Kelly Garret, Yoshinori Shirakawa
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Patent number: 6338757Abstract: The present invention was achieved in order to provide an apparatus for pulling a single crystal with which a single crystal having a low density of grown-in defects called infrared scatterers, dislocation clusters or the like can be grown. In the apparatus for pulling a single crystal having a crucible to be charged with a melt, a heater arranged around the crucible, a straightening vane in the shape of a side surface of an inverted truncated cone or a cylinder surrounding a pulled single crystal and a heat shield plate for inhibiting the radiant heat from diverging upward in the chamber from the side surface of the pulled single crystal located in the vicinity of the melt surface are arranged.Type: GrantFiled: July 7, 2000Date of Patent: January 15, 2002Assignee: Sumitomo Metal Industries, Ltd.Inventors: Manabu Nishimoto, Masahiko Okui, Takayuki Kubo, Shingo Kizaki, Junji Horii
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Patent number: 5402747Abstract: A single crystal material is filled in a crucible, and the whole of the single crystal material is melted to contain doping impurities. A solid layer coagulated upward from the bottom of the crucible is rendered to coexist with a melted layer over the solid layer. The solid layer is melted from the upper side thereof while pulling the single crystal from the melted layer. The ratio by weight between the solid layer and the single crystal material at the start of pulling is adjusted, together with the ratio by weight between the grown single crystal and the melting solid layer. The single crystal is thus grown while changing the volume of the melted layer.Type: GrantFiled: June 4, 1993Date of Patent: April 4, 1995Assignee: Sumitomo Metal Industries, Ltd.Inventors: Sumio Kobayashi, Shunji Miyahara, Toshiyuki Fujiwara, Takayuki Kubo, Hideki Fujiwara, Shuichi Inami, Masahiko Okui