Patents by Inventor Masahiro Mizukane

Masahiro Mizukane has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10046344
    Abstract: A composite structure formation method includes the steps of storing a plurality of pre-formed controlled particles in a storage mechanism, supplying the controlled particles from the storage mechanism to an aerosolation mechanism constantly, disaggregating the supplied controlled particles into a plurality of the fine particles in the aerosolation mechanism to form an aerosol in which an entire contents of the controlled particles including the fine particles are dispersed in the gas; and spraying all of the fine particles in the aerosol toward the substrate to form a composite structure of the structure and the substrate. The controlled particles are controlled so that bonding strength between the fine particles includes a mean compressive fracture strength sufficient to substantially avoid disaggregation during the supply step, but which permits the controlled particles to be substantially completely disaggregated in the disaggregation step.
    Type: Grant
    Filed: January 11, 2017
    Date of Patent: August 14, 2018
    Assignee: Toto Ltd.
    Inventors: Hironori Hatono, Masahiro Mizukane, Osamu Okamoto
  • Publication number: 20170113235
    Abstract: A composite structure formation method includes the steps of storing a plurality of pre-formed controlled particles in a storage mechanism, supplying the controlled particles from the storage mechanism to an aerosolation mechanism constantly, disaggregating the supplied controlled particles into a plurality of the fine particles in the aerosolation mechanism to form an aerosol in which an entire contents of the controlled particles including the fine particles are dispersed in the gas; and spraying all of the fine particles in the aerosol toward the substrate to form a composite structure of the structure and the substrate. The controlled particles are controlled so that bonding strength between the fine particles includes a mean compressive fracture strength sufficient to substantially avoid disaggregation during the supply step, but which permits the controlled particles to be substantially completely disaggregated in the disaggregation step.
    Type: Application
    Filed: January 11, 2017
    Publication date: April 27, 2017
    Inventors: Hironori HATONO, Masahiro MIZUKANE, Osamu OKAMOTO
  • Patent number: 9573149
    Abstract: A composite structure formation method includes the steps of storing a plurality of pre-formed controlled particles in a storage mechanism, supplying the controlled particles from the storage mechanism to an aerosolation mechanism constantly, disaggregating the supplied controlled particles into a plurality of the fine particles in the aerosolation mechanism to form an aerosol in which an entire contents of the controlled particles including the fine particles are dispersed in the gas; and spraying all of the fine particles in the aerosol toward the substrate to form a composite structure of the structure and the substrate. The controlled particles are controlled so that bonding strength between the fine particles includes a mean compressive fracture strength sufficient to substantially avoid disaggregation during the supply step, but which permits the controlled particles to be substantially completely disaggregated in the disaggregation step.
    Type: Grant
    Filed: June 28, 2016
    Date of Patent: February 21, 2017
    Assignee: Toto Ltd.
    Inventors: Hironori Hatono, Masahiro Mizukane, Osamu Okamoto
  • Publication number: 20160303593
    Abstract: A composite structure formation method includes the steps of storing a plurality of pre-formed controlled particles in a storage mechanism, supplying the controlled particles from the storage mechanism to an aerosolation mechanism constantly, disaggregating the supplied controlled particles into a plurality of the fine particles in the aerosolation mechanism to form an aerosol in which an entire contents of the controlled particles including the fine particles are dispersed in the gas; and spraying all of the fine particles in the aerosol toward the substrate to form a composite structure of the structure and the substrate. The controlled particles are controlled so that bonding strength between the fine particles includes a mean compressive fracture strength sufficient to substantially avoid disaggregation during the supply step, but which permits the controlled particles to be substantially completely disaggregated in the disaggregation step.
    Type: Application
    Filed: June 28, 2016
    Publication date: October 20, 2016
    Inventors: Hironori HATONO, Masahiro MIZUKANE, Osamu OKAMOTO
  • Patent number: 9404186
    Abstract: A plurality of pre-formed controlled particles for use in an aerosol deposition method by which an aerosol with brittle material fine particles dispersed in a gas is sprayed toward a substrate to form a structure made of the brittle material fine particles. Each of the controlled particles includes an assembly packed with a plurality of fine particles which are not chemically bonded together, which include the brittle material fine particles, and have a mean primary particle diameter of 0.1 ?m or more and 5 ?m or less. The controlled particles have a mean circle-equivalent diameter of 20 ?m or more.
    Type: Grant
    Filed: July 9, 2012
    Date of Patent: August 2, 2016
    Assignee: Toto Ltd.
    Inventors: Hironori Hatono, Masahiro Mizukane, Osamu Okamoto
  • Publication number: 20120276388
    Abstract: A plurality of pre-formed controlled particles for use in an aerosol deposition method by which an aerosol with brittle material fine particles dispersed in a gas is sprayed toward a substrate to form a structure made of the brittle material fine particles. Each of the controlled particles includes an assembly packed with a plurality of fine particles which are not chemically bonded together, which include the brittle material fine particles, and have a mean primary particle diameter of 0.1 ?m or more and 5 ?m or less. The controlled particles have a mean circle-equivalent diameter of 20 ?m or more.
    Type: Application
    Filed: July 9, 2012
    Publication date: November 1, 2012
    Applicant: TOTO LTD.
    Inventors: Hironori HATONO, Masahiro MIZUKANE, Osamu OKAMOTO
  • Patent number: 8241703
    Abstract: A composite structure formation method based on an aerosol deposition method by which an aerosol with brittle material fine particles dispersed in a gas is sprayed toward a substrate to form a structure made of the brittle material fine particles, the composite structure formation method includes: storing a plurality of controlled particles in a storage mechanism, the controlled particle being an assembly packed with a plurality of particles including the brittle material fine particles; supplying the controlled particles from the storage mechanism to an aerosolation mechanism; disaggregating the supplied controlled particles in the aerosolation mechanism to form an aerosol; and spraying the aerosol toward the substrate to form a composite structure having the structure and the substrate.
    Type: Grant
    Filed: March 9, 2009
    Date of Patent: August 14, 2012
    Assignee: Toto Ltd.
    Inventors: Hironori Hatono, Masahiro Mizukane, Osamu Okamoto
  • Publication number: 20090324933
    Abstract: A composite structure formation method based on an aerosol deposition method by which an aerosol with brittle material fine particles dispersed in a gas is sprayed toward a substrate to form a structure made of the brittle material fine particles, the composite structure formation method includes: storing a plurality of controlled particles in a storage mechanism, the controlled particle being an assembly packed with a plurality of particles including the brittle material fine particles; supplying the controlled particles from the storage mechanism to an aerosolation mechanism; disaggregating the supplied controlled particles in the aerosolation mechanism to form an aerosol; and spraying the aerosol toward the substrate to form a composite structure having the structure and the substrate.
    Type: Application
    Filed: March 9, 2009
    Publication date: December 31, 2009
    Applicant: Toto Ltd.
    Inventors: Hironori Hatono, Masahiro Mizukane, Osamu Okamoto
  • Patent number: 4512616
    Abstract: A guide is disclosed for guiding a slider for use in precision working or measuring machines operating with very high accuracy. The sliding guide according to the invention is made of a ceramic hollow body whose sectional dimension ratio is less than 0.8, thereby minimizing deformations of the guide and making it light and is provided with a high damping material received in or attached into a hollow cavity of the guide, thereby remarkably improving its vibration damping capacity.
    Type: Grant
    Filed: March 19, 1984
    Date of Patent: April 23, 1985
    Assignee: Toto Ltd.
    Inventors: Shigemi Suzuki, Masahiro Mizukane