Patents by Inventor Masahito Fujita
Masahito Fujita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20030235355Abstract: The object of the present invention resides in providing a sliding member having a sliding layer on the sliding surface which is further improved in sliding characteristics, particularly, wear resistance and, besides, improved in bonding force of the sliding layer. In the present invention, a plating layer 1a is provided on the surface of a substrate 1 comprising stainless steel or carbon steel, and a porous layer 2 is provided by spreading metal powders of a copper alloy or the like on the surface of the plating layer 1a and sintering the metal powders. Then, the porous layer 2 is impregnated and coated with a sliding layer 3 containing PBI and 1-70 vol % of a solid lubricant.Type: ApplicationFiled: April 23, 2003Publication date: December 25, 2003Inventors: Nobutaka Hiramatsu, Takuya Tanaka, Hideyuki Nakajima, Masahito Fujita, Takayuki Shibayama
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Publication number: 20030209297Abstract: A method of manufacturing a multilayer material including a back metal and a metal plate made from a metal differing from the back metal is disclosed. The method includes heating powder of the metal formed into the metal plate in a reducing atmosphere so that an oxide on a surface of the metal powder is deoxidized, and spreading the deoxidized metal powder onto the back metal and irradiating laser beam having an energy density of 10 to 100 kW/cm2 onto the metal powder spread on the back metal so that the metal powder is partially heated to be melted, while the laser beam is moved relative to the spread metal powder, and quenching the melted part of the metal powder at an underside of the back metal so that the melted part is rapidly solidified, whereupon the multilayer material has a dendritic structure in which the metal plate extends substantially vertically from a surface of the back metal, and the dendritic structure has a crystal grain size equal to or smaller than 0.Type: ApplicationFiled: May 13, 2003Publication date: November 13, 2003Applicant: Daido Metal Company Ltd.Inventors: Masahito Fujita, Eisaku Inoue, Takayuki Shibayama
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Patent number: 6638375Abstract: An aluminum bearing alloy includes, by mass, 3 to 40% Sn, 0.5 to 7% Si, 0.05 to 2% Fe, balance of Al, and unavoidable impurities. In the alloy, a ternary-element intermetallic compound of Al—Si—Fe and Si particles are contained as hard particles.Type: GrantFiled: July 25, 2001Date of Patent: October 28, 2003Assignee: Daido Metal Company Ltd.Inventors: Masahito Fujita, Yukihiko Kagohara, Koichi Yamamoto, Takayuki Shibayama
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Publication number: 20030185474Abstract: A plain bearing comprising a backing alloy made of copper alloy or aluminum alloy, a coat layer of synthetic resin formed on the surface of a backing alloy, and a thin film of polytetrafluoroethylene formed on the surface of the coat layer has a lower coefficient friction, improved conformability and distinguished sliding characteristics.Type: ApplicationFiled: January 27, 2003Publication date: October 2, 2003Applicant: DAIDO METAL COMPANY LTDInventors: Takuya Tanaka, Hideyuki Nakajima, Nobutaka Hiramatsu, Masahito Fujita, Takayuki Shibayama
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Publication number: 20030099855Abstract: There is provided a multi-layer sliding material, comprising a back metal layer, a bearing alloy layer bonded onto the back metal layer, and a coating layer bonded onto the bearing alloy layer, said coating layer being made of an alloy consisting of 20 to 80 mass % Pb, at least one optional element not more than 10 mass % in total selected from the group consisting of In, Sb, Sn and Ag, and the balance Cu and incidental impurities. The material may further comprise a conforming layer made of an alloy containing not less than 80 mass % Pb.Type: ApplicationFiled: August 19, 2002Publication date: May 29, 2003Applicant: DAIDO METAL COMPANY LTDInventors: Satoshi Takayanagi, Hideo Tsuji, Masahito Fujita, Takayuki Shibayama
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Publication number: 20030096136Abstract: A multilayer material comprising a backing material (10) and a obverse material (12) made of a metal different from the backing material, said obverse material being bonded to the backing material, said obverse material having a rapidly cooled dendrite structure extended substantially vertically to the backing material, said dendrite structure having a grain size not more than 0.02 mm in a cutting plane in parallel to the backing material and/or a dendrite arm spacing not more than 0.02 mm in a cutting plane vertical to the backing material.Type: ApplicationFiled: November 1, 2002Publication date: May 22, 2003Applicant: Daido Metal Company Ltd.Inventors: Masahito Fujita, Eisaku Inoue, Takayuki Shibayama
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Publication number: 20030064239Abstract: There are provided a copper-based sintered sliding material comprising a steel back metal layer, and a sintered layer made of Cu or a Cu-based alloy which is bonded onto the steel back metal layer, the steel back metal layer having a hardness not less than 160 Hv and an elongation not less than 10%, the sintered layer having a hardness not more than 130 Hv and crystal grains each provided with a grain size not more than 45 &mgr;m, a method of producing the sliding material, and a sliding bearing formed of the sliding material.Type: ApplicationFiled: October 28, 2002Publication date: April 3, 2003Applicant: Daido Metal Company Ltd.Inventors: Yasushi Saitou, Eisaku Inoue, Masahito Fujita, Takayuki Shibayama
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Patent number: 6471796Abstract: In a continuous casting of a molten aluminum bearing alloy, a casting space is defined between substantially parallel opposed portions of a pair of traveling endless belts and the molten aluminum bearing alloy is supplied into the casting space to be continuously cast into the shape of a plate. A cooling rate AT during solidification of the aluminum bearing alloy is controlled so that the cooling rate &Dgr;T ranges between 3 and 6° C./sec. where &Dgr;T=(T−500) /t, T is a temperature when the casting of the aluminum bearing alloy starts, and t is a cooling time in sec. between start of casting and the time when the temperature of the aluminum bearing alloy decreases to 500° C.Type: GrantFiled: September 27, 2000Date of Patent: October 29, 2002Assignee: Daido Metal Company Ltd.Inventors: Yukihiko Kagohara, Masahito Fujita, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6439451Abstract: A method of making an aluminum alloy plate for bearing which is made by cladding a bonding layer comprising a pure aluminum or an aluminum alloy excluding Sn onto a bearing alloy layer comprising an aluminum alloy containing Sn. The method includes the steps of fitting a concave portion of a first roll in a convex portion of a second roll, the first roll having both axial ends with large diameter portions respectively, the second roll having both axial ends with small diameter portions respectively, and passing superposed plates formed into the bearing alloy layer and the bonding layer respectively through a roll gap defined between the concave and convex portions and closed by the large diameter portions of the first roll so that the plates are rolled down at a reduction ratio not less than 50% while both widthwise ends of each plate is restricted by the large diameter portions of the first roll respectively such that the bonding layer is cladded onto the bearing alloy layer.Type: GrantFiled: December 19, 2000Date of Patent: August 27, 2002Assignee: Daido Metal Company Ltd.Inventors: Yukihiko Kagohara, Masahito Fujita, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6413654Abstract: Disclosed is a multi-layered plain bearing which comprises a steel back, an intermediate layer made of an aluminum alloy and an aluminum-base bearing alloy layer comprising one or more elements selected from the group consisting of Cu, Zn, Mg and Si. The aluminum-base bearing alloy layer is bonded to the steel back via the intermediate layer and subsequently subjected to a solid solution treatment at a temperature of not lower than 400° C. The adjacent region of the intermediate layer to the steel back consists of, by mass, 2% to 8% of Si, and the balance of Al and incidental impurities.Type: GrantFiled: October 16, 2001Date of Patent: July 2, 2002Assignee: Daido Metal Company Ltd.Inventors: Yukihiko Kagohara, Masahito Fujita, Koichi Yamamoto, Takayuki Shibayama
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Publication number: 20020074384Abstract: A method of making an aluminum alloy plate for bearing which is made by cladding a bonding layer comprising a pure aluminum or an aluminum alloy excluding Sn onto a bearing alloy layer comprising an aluminum alloy containing Sn. The method includes the steps of fitting a concave portion of a first roll in a convex portion of a second roll, the first roll having both axial ends with large diameter portions respectively, the second roll having both axial ends with small diameter portions respectively, and passing superposed plates formed into the bearing alloy layer and the bonding layer respectively through a roll gap defined between the concave and convex portions and closed by the large diameter portions of the first roll so that the plates are rolled down at a reduction ratio not less than 50% while both widthwise ends of each plate is restricted by the large diameter portions of the first roll respectively such that the bonding layer is cladded onto the bearing alloy layer.Type: ApplicationFiled: December 19, 2000Publication date: June 20, 2002Inventors: Yukihiko Kagohara, Masahito Fujita, Koichi Yamamoto, Takayuki Shibayama
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Publication number: 20020068189Abstract: Disclosed is a multi-layered plain bearing which comprises a steel back, an intermediate layer made of an aluminum alloy and an aluminum-base bearing alloy layer comprising one or more elements selected from the group consisting of Cu, Zn, Mg and Si. The aluminum-base bearing alloy layer is bonded to the steel back via the intermediate layer and subsequently subjected to a solid solution treatment at a temperature of not lower than 400° C. The adjacent region of the intermediate layer to the steel back consists of, by mass, 2% to 8% of Si, and the balance of Al and incidental impurities.Type: ApplicationFiled: October 16, 2001Publication date: June 6, 2002Applicant: DAIDO METAL COMPANY LTD.Inventors: Yukihiko Kagohara, Masahito Fujita, Koichi Yamamoto, Takayuki Shibayama
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Publication number: 20020034454Abstract: An aluminum bearing alloy includes, by mass, 3 to 40% Sn, 0.5 to 7% Si, 0.05 to 2% Fe, balance of Al, and unavoidable impurities. In the alloy, a ternary-element intermetallic compound of Al—Si—Fe and Si particles are contained as hard particles.Type: ApplicationFiled: July 25, 2001Publication date: March 21, 2002Applicant: DAIDO METAL CO. LTD.Inventors: Masahito Fujita, Yukihiko Kagohara, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6197432Abstract: A sliding material which is used for bearings, washers and other parts of automobiles, industrial machines, agricultural machines and the like, possesses an excellent abrasion resistance, and is useful under sever boundary lubricating conditions. The sliding material comprises a back plate (5) of a steel plate and a sinter bearing layer integrally provided on one surface of the back plate (5). A powder (2) of a hard material is dispersed in an amount of 0.5 to 20% by weight in a matrix (4) of the sinter bearing layer. The matrix (4) comprises 1 to 30% by weight of Pb and 1 to 15% by weight of Sn with the balance consisting of Cu. The powder (2) of a hard material comprises 7.5 to 9.5% by weight of Cr, 27 to 30% by weight of Mo, and 2.0 to 3.0% by weight of Si with the balance consisting of Co.Type: GrantFiled: December 29, 1998Date of Patent: March 6, 2001Assignee: NDC Company, Ltd.Inventors: Masahito Fujita, Yasushi Saitou
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Patent number: 4857267Abstract: The invention provides an aluminum base bearing alloy which is excellent in both lubricating capability and fatigue resistance and is useful, e.g. in automotive engines. The bearing alloy consists essentially of at least one lubricating element such as Pb and/or Sn the total amount of which is more than 0.04 and not more than 0.07 by sectional area ratio to the aluminum matrix, Si the amount of which is in the range from 0.01 to 0.17 by sectional area ratio to the aluminum matrix, 0.2-5.0 wt % of at least one reinforcing element such as Cu and/or Cr, 0-3.0 wt % of at least one refining element such as Ti and/or B and the balance of Al. The grain size of the lubricating element(s) is not larger than 8 .mu.m, and the grain size of Si is not larger than 12 .mu.m and preferably not smaller than 6 .mu.m.Type: GrantFiled: September 29, 1987Date of Patent: August 15, 1989Assignees: Nissan Motor Co., Ltd., NDC Co., Ltd.Inventors: Yoshihiro Maki, Akira Matsuyama, Katsuji Tanizaki, Noboru Okabe, Katsuhiro Kishida, Takeshi Sakai, Toshinaga Ohgaki, Masahito Fujita
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Patent number: 4789607Abstract: This invention relates to Al bearing alloy and a two-layer bearing material consisting of a bearing layer of said Al bearing alloy and a backing metal consisting of a steel sheet or the like. More particularly, the invention concerns an Al bearing alloy, which contains an aluminum alloy matrix having 2 to 35% of Sn, 0.5 to 10%, of Si, 0.1 to 10% of Pb, 0.01 to 0.3% of Sr and 0.01 to 0.3% of Sb, the balance being substantially Al. Additional constitutents may be 0.1 to 4% in total of at least one member selected from the group consisting of Cu, Mg, Zn, Cr, Mn, Fe, Ni, Co, Mo, Ti, V and Zr.Type: GrantFiled: September 11, 1986Date of Patent: December 6, 1988Assignee: NDC Company, Ltd.Inventors: Masahito Fujita, Akira Ohgawara, Takeshi Sakai, Toshinaga Ohgaki, Tsuyoshi Ohsaki
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Patent number: 4716206Abstract: A process for homopolymerizing an olefin or copolymerizing an olefin with another olefin in the presence of a catalyst composed of(a) a solid catalyst component containing magnesium atoms, titanium atoms, halogen atoms, and an electron donor compound,(b) an organoaluminum compound represented by the formula R.sup.1 R.sup.2 R.sup.3 Al (wherein R.sup.1, R.sup.2, and R.sup.3, which may be the same or different, each denote a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group, or a hydrogen atom;(c) an organoaluminum compound represented by the formula R.sup.4.sub.3-n AlX.sub.n (wherein R.sup.4 denotes a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group; X denotes a halogen atom; and n.gtoreq.1),(d) an electron donor compound containing a nitrogen atom, sulfur atom, oxygen atom, or phosphorus atom, and(e) an aromatic ester compound.Type: GrantFiled: November 5, 1986Date of Patent: December 29, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahito Fujita, Masami Kizaki, Makoto Miyazaki, Naomi Inaba
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Patent number: 4678768Abstract: A catalyst component for polymerization of olefins which is prepared by contacting a product obtained by contacting (A) a magnesium alkoxide, (B) a silicon compound having the hydrogen-silicon bond, and (C) a titanium compound with one another, with (D) (a) a hydrocarbon, (b) a halogenated hydrocarbon, and/or (c) a halide of an element selected from the elements of Groups IIIa, IVa, and Va of the Periodic Table.Type: GrantFiled: June 21, 1985Date of Patent: July 7, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahito Fujita, Makoto Miyazaki, Masami Kizaki, Yukio Nagashima, Yuichi Shimbori
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Patent number: 4634687Abstract: A cocatalyst employed with a titanium-containing catalyst, said titanium-containing catalyst comprising titanium atoms, halogen atoms, and an electron donor compound, said cocatalyst comprising(a) an organoaluminum compound represented by the formula R.sup.1 R.sup.2 R.sup.3 (wherein R.sup.1, R.sup.2, and R.sup.3 which may be the same or different, each denote a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group, or a hydrogen atom;(b) an organoaluminum compound represented by the formula R.sub.3-n.sup.4 AlX.sub.n (wherein R.sup.4 denotes a C.sub.1-20 alkyl, alkenyl, cycloalkyl, aryl, aralkyl, or alkoxy group; X denotes a halogen atom; and n.gtoreq.1),(c) an electron donor compound containing a nitrogen atom, sulfur atom, oxygen atom, or phosphorus atom, and(d) an aromatic carboxylic acid ester.The catalyst is useful for the polymerization of olefins.Type: GrantFiled: December 19, 1985Date of Patent: January 6, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Masahito Fujita, Masami Kizaki, Makoto Miyazaki, Naomi Inaba
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Patent number: 4582368Abstract: A method of manufacture of a dry bearing material for high speed, high load purposes is disclosed. A resin paste obtained by kneeding together a polytetrafluoroethylene (PTFE) resin and a solid lubricant is coated on a porous metallic sintered layer formed on a steel plate such that it fills the interstices of the sintered layer and covers the surface thereof. The solid lubricant is in a thinly rolled state obtained from pulverized solid lubricant, and it is distributed a leaflike or scalelike form and in a striation consisting of multiple layers spaced apart one above another.Type: GrantFiled: May 6, 1985Date of Patent: April 15, 1986Assignee: NDC Company, Ltd.Inventors: Masahito Fujita, Noboru Okabe