Patents by Inventor Masahito Saeki

Masahito Saeki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230418220
    Abstract: A drum cartridge mountable to an image forming apparatus in a mounting direction, the drum cartridge including: a frame having an opening, the frame allowing a toner cartridge to be attached, and the frame including a housing configured to accommodate therein a toner and a first storage medium including a first electric contact; a photosensitive drum; and a second storage medium including a second electric contact and located at an outer surface of the frame, and in a state where the toner cartridge is mounted to the frame, the first storage medium is exposed via the opening and the second storage medium is aligned with the first storage medium in the mounting direction of the drum cartridge.
    Type: Application
    Filed: September 8, 2023
    Publication date: December 28, 2023
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Masahito SAEKI
  • Patent number: 11789405
    Abstract: A drum cartridge mountable to an image forming apparatus in a mounting direction, the drum cartridge including: a frame having an opening, the frame allowing a toner cartridge to be attached, and the frame including a housing configured to accommodate therein a toner and a first storage medium including a first electric contact; a photosensitive drum; and a second storage medium including a second electric contact and located at an outer surface of the frame, and in a state where the toner cartridge is mounted to the frame, the first storage medium is exposed via the opening and the second storage medium is aligned with the first storage medium in the mounting direction of the drum cartridge.
    Type: Grant
    Filed: January 7, 2022
    Date of Patent: October 17, 2023
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Masahito Saeki
  • Patent number: 11556089
    Abstract: An image forming apparatus, having a first photosensitive drum, a first developing roller, a first shifting member movable between a contacting position and a separating position, a motor, a first joint, a first clutch operable in one of a transmittable condition and a discontinuing condition, a first shifting cam rotatable between a first position, in which the first shifting cam locates the first shifting member at the contacting position, and a second position, in which the first shifting cam locates the first shifting member at the separating position, and a first switching cam rotatable between a third position, in which the first switching cam places the first clutch in the transmittable condition, and a fourth position, in which the first switching cam places the first clutch in the discontinuing condition, alongside the first shifting cam rotating between the first position and the second position, is provided.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: January 17, 2023
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Nakano, Masahito Saeki, Kotaro Haruta
  • Patent number: 11429062
    Abstract: An image forming apparatus, having a photosensitive drum, a developing roller movable between a contacting position, in which the developing roller contacts the photosensitive drum, and a separated position, in which the developing roller is separated from the photosensitive drum, a moving mechanism to move the developing roller between the contacting position and the separated position, a fuser including a heating member and a pressing member to nip a sheet at a position between the heating member and the pressing member, a nipping-force adjuster to switch a nipping force in the fuser between a first nipping force and a second nipping force being greater than the first nipping force, a motor, and a driving-force transmitter to transmit a driving force from the motor to the developing roller, is provided. The driving-force transmitter transmits the driving force further to the moving mechanism and the nipping-force adjuster.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: August 30, 2022
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Kotaro Haruta, Masahito Saeki, Shoichiro Nishimura, Tomonori Watanabe
  • Patent number: 11372362
    Abstract: An image forming apparatus includes a developing roller, a photo-interrupter, and a separation mechanism. The developing roller is movable between a contact position and a separated position. The photo-interrupter includes a light emitting element and a light receiving element. The separation mechanism includes a cam configured to move the developing roller between the contact position and the separated position. The cam includes a phase detection wall extending in a circumference direction. The phase detection wall has a first slit and a second slit. The first slit allows the light emitted from the light emitting element to pass therethrough when the developing roller is at the separated position. The second slit allows the light emitted from the light emitting element to pass therethrough when the developing roller is at the contact position. A size of the first slit in the circumferential direction is different from that of the second slit.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: June 28, 2022
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Yusuke Ikegami, Masahito Saeki, Toshiyuki Sano, Shintaro Sakaguchi
  • Patent number: 11353806
    Abstract: An image forming apparatus includes: a photosensitive drum; a developing roller; a separation mechanism for moving the developing roller between a contacting position contacting the photosensitive drum and a separated position separated from the photosensitive drum; a first tray; a first sheet feed mechanism for feeding a sheet from the first tray toward the photosensitive drum; a first sheet sensor for detecting passage of the sheet at a prescribed position; and a controller. The controller of the image forming apparatus is configured to perform: when a printing operation is performed onto the sheet ted from the first tray, feeding the sheet in the first tray to the prescribed position and maintain the sheet; moving, on or after the first sheet sensor detects the sheet, the developing roller to the contacting position.
    Type: Grant
    Filed: April 30, 2020
    Date of Patent: June 7, 2022
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Shintaro Sakaguchi, Toshiyuki Sano, Masahito Saeki
  • Patent number: 11334022
    Abstract: An image forming apparatus includes a photosensitive drum, a developing roller, a cam, a developing motor, a first transmission mechanism, and a second transmission mechanism. The cam moves the developing roller between a contacting position where the developing roller is in contact with the photosensitive drum and a separated position where the developing roller is separated from the photosensitive drum. The developing motor drives both the developing roller and the cam, and is rotatable in a normal rotating direction and a reverse rotating direction. The first transmission mechanism engages power transmission from the developing motor to the developing roller when the developing motor rotates in the normal rotating direction, and disengages the power transmission when the developing motor rotates in the reverse rotating direction. The second transmission mechanism can engage power transmission from the developing motor to the cam, irrespective of the rotating direction of the developing motor.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: May 17, 2022
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Yusuke Ikegami, Masahito Saeki, Shintaro Sakaguchi, Toshiyuki Sano
  • Publication number: 20220128946
    Abstract: A drum cartridge mountable to an image forming apparatus in a mounting direction, the drum cartridge including: a frame having an opening, the frame allowing a toner cartridge to be attached, and the frame including a housing configured to accommodate therein a toner and a first storage medium including a first electric contact; a photosensitive drum; and a second storage medium including a second electric contact and located at an outer surface of the frame, and in a state where the toner cartridge is mounted to the frame, the first storage medium is exposed via the opening and the second storage medium is aligned with the first storage medium in the mounting direction of the drum cartridge.
    Type: Application
    Filed: January 7, 2022
    Publication date: April 28, 2022
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Masahito SAEKI
  • Patent number: 11237497
    Abstract: In an image forming apparatus, when a first sheet and a second sheet are subjected to printing and the second sheet is being conveyed at a particular timing after a sheet sensor detected passage of a trailing end of the first sheet, and when a sheet interval between the first sheet and the second sheet is equal to or greater than a particular threshold interval, a controller positions first and second developing rollers to first and second separated positions, respectively, after developing of images to be transferred onto the first sheet has been completed, positions the developing rollers to be used for printing on the second sheet to respective contact positions, and starts developing images to be transferred on the second sheet. The controller is further configured to perform a color printing using both the first and second developing rollers, and a monochromatic printing using only the second developing roller.
    Type: Grant
    Filed: September 18, 2020
    Date of Patent: February 1, 2022
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Shintaro Sakaguchi, Toshiyuki Sano, Masahito Saeki
  • Patent number: 11221585
    Abstract: A drum cartridge mountable to an image forming apparatus in a mounting direction, the drum cartridge including: a frame having an opening, the frame allowing a toner cartridge to be attached, and the frame including a housing configured to accommodate therein a toner and a first storage medium including a first electric contact; a photosensitive drum; and a second storage medium including a second electric contact and located at an outer surface of the frame, and in a state where the toner cartridge is mounted to the frame, the first storage medium is exposed via the opening and the second storage medium is aligned with the first storage medium in the mounting direction of the drum cartridge.
    Type: Grant
    Filed: June 3, 2020
    Date of Patent: January 11, 2022
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Masahito Saeki
  • Patent number: 11209744
    Abstract: An image forming apparatus, having first, second, and third photosensitive drums, a first developing cartridge including a first developing roller, a second developing cartridge including a second developing roller, a third developing cartridge including a third developing roller, an exposure device, a conveyer, and a moving mechanism, is provided. The first developing roller, the second developing roller, and the third developing roller are arranged in the recited order from upstream to downstream in a moving direction for the sheet to be conveyed. When the second developing roller is at the separated position thereof, the second developing cartridge coincides with a light path of the laser beam for scanning the first photosensitive drum. When the third developing roller is at the separated position thereof, the third developing cartridge coincides with a light path of the laser beam for scanning the second photosensitive drum.
    Type: Grant
    Filed: November 25, 2020
    Date of Patent: December 28, 2021
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Masahito Saeki, Toshiyuki Sano, Shintaro Sakaguchi, Kotaro Haruta, Shoichiro Nishimura
  • Patent number: 11181857
    Abstract: An image forming apparatus includes: a first developing roller movable between a first contact position and a first separated position; a second developing roller movable between a second contact position and a second separated position; and a controller. When a sheet interval is shorter than a first interval and is longer than or equal to a second interval, the controller maintains the first developing roller at the first contact position even after the completion of its development for a preceding sheet, controls the first developing roller to start development for a subsequent sheet, moves the second developing roller to the second separated position after the completion of its development for the preceding sheet, moves the second developing roller again to the second contact position, and controls the second developing roller to start development for the subsequent sheet after the second developing roller is moved again to the second contact position.
    Type: Grant
    Filed: November 11, 2020
    Date of Patent: November 23, 2021
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Yusuke Ikegami, Masahito Saeki, Toshiyuki Sano, Shintaro Sakaguchi
  • Patent number: 11143985
    Abstract: An image forming apparatus includes: a first rod movable between a first advanced position separating a first developing roller from a first photosensitive drum and a first retracted position allowing the first developing roller to contact the first photosensitive drum; a second rod movable between a second advanced position separating a second developing roller from a second photosensitive drum and a second retracted position allowing the second developing roller to contact the second photosensitive drum; a first cam shifting between a first pushing state of placing the first rod in the first advanced position and a first push-released state of allowing the first rod to be in the first retracted position; and a second cam shifting between a second pushing state of placing the second rod in the second advanced position and a second push-released state of allowing the second rod to be in the second retracted position.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: October 12, 2021
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventor: Masahito Saeki
  • Patent number: 11144001
    Abstract: In an image forming apparatus, a first photosensitive drum is disposed upstream of a second photosensitive drum in a conveyance direction. Each of first and second developing rollers is movable between a contact position contacting a corresponding photosensitive drum and a separated position separated from the corresponding photosensitive drum. In a first case where a color print process is executed, a first moving mechanism starts moving the first developing roller toward the contact position, a manual feed roller starts picking up the sheet on a manual feed tray, and a second moving mechanism starts moving the second developing roller toward the contact position. In a second case where the monochrome print process is executed, the manual feed roller starts picking up the sheet on the manual feed tray, and the second moving mechanism starts moving the second developing roller toward the contact position.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: October 12, 2021
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Shintaro Sakaguchi, Toshiyuki Sano, Masahito Saeki
  • Patent number: 11137718
    Abstract: An image-forming apparatus includes: a cover; and a separation mechanism. The separation mechanism includes a cam; a cam follower; and a release member. The release member is configured to move the cam follower from an operating position to a non-operating position in accordance with movement of the cover from a closed position to an open position. In a state where the cam follower is at the operating position, the cam follower is guided by the cam in accordance with rotation of the cam to allow the cam follower to slidably move between a protruding position and a standby position. In a state where the cam follower is at the non-operating position, the cam follower is not guided by the cam to allow the cam follower to be maintained at the standby position independently of the rotation of the cam.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: October 5, 2021
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Masahito Saeki, Yusuke Ikegami, Toshiyuki Sano, Shintaro Sakaguchi
  • Publication number: 20210278798
    Abstract: An image forming apparatus includes a photosensitive drum, a developing roller, a cam, a developing motor, a first transmission mechanism, and a second transmission mechanism. The cam moves the developing roller between a contacting position where the developing roller is in contact with the photosensitive drum and a separated position where the developing roller is separated from the photosensitive drum. The developing motor drives both the developing roller and the cam, and is rotatable in a normal rotating direction and a reverse rotating direction. The first transmission mechanism engages power transmission from the developing motor to the developing roller when the developing motor rotates in the normal rotating direction, and disengages the power transmission when the developing motor rotates in the reverse rotating direction. The second transmission mechanism can engage power transmission from the developing motor to the cam, irrespective of the rotating direction of the developing motor.
    Type: Application
    Filed: May 21, 2021
    Publication date: September 9, 2021
    Inventors: Yusuke IKEGAMI, Masahito SAEKI, Shintaro SAKAGUCHI, Toshiyuki SANO
  • Patent number: 11106155
    Abstract: An image-forming apparatus includes: a process motor; a developing motor; a sheet conveying device; first and second photosensitive drums rotatable by a driving force from the process motor; first and second developing rollers and first and second cams each rotatable by a driving force from the developing motor; a switching mechanism, and a controller. Rotation of each cam causes each developing roller to move between a contact position in contact with the corresponding photosensitive drum and a separated position away from the corresponding photosensitive drum. The controller allows the switching mechanism to transmit the driving force from the developing motor to each cam such that a timing of contact between the second developing roller and the second photosensitive drum in a low speed mode is coincident with or earlier than a timing of contact between the second developing roller and the second photosensitive drum in a normal mode.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: August 31, 2021
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Shintaro Sakaguchi, Toshiyuki Sano, Masahito Saeki
  • Patent number: 11079714
    Abstract: An image forming apparatus includes a photosensitive drum, a developing roller, a cam, a developing motor, a first transmission mechanism, and a second transmission mechanism. The cam moves the developing roller between a contacting position where the developing roller is in contact with the photosensitive drum and a separated position where the developing roller is separated from the photosensitive drum. The developing motor drives both the developing roller and the cam, and is rotatable in a normal rotating direction and a reverse rotating direction. The first transmission mechanism engages power transmission from the developing motor to the developing roller when the developing motor rotates in the normal rotating direction, and disengages the power transmission when the developing motor rotates in the reverse rotating direction. The second transmission mechanism can engage power transmission from the developing motor to the cam, irrespective of the rotating direction of the developing motor.
    Type: Grant
    Filed: July 9, 2020
    Date of Patent: August 3, 2021
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Yusuke Ikegami, Masahito Saeki, Shintaro Sakaguchi, Toshiyuki Sano
  • Patent number: 11061357
    Abstract: An image forming apparatus, having a casing, a cover, a first motor, a photosensitive drum, a second motor, a developing motor, a clutch, a contact/separation cam, a switching cam, and a controller, is provided. The controller conducts a first process, in which, when the cover is moved from an open position to a closed position, the controller drives the first motor to rotate the photosensitive drum without causing rotation of the developing roller; and a second process, in which, after a lapse of a first period since the controller started driving the first motor, the controller drives the second motor to move the contact/separation cam from the first phase to the second phase and move the switching cam from the first phase to the second phase causing the developing roller to be moved from the contacting position to the separated position while the photosensitive drum is rotating.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: July 13, 2021
    Assignee: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Kazuaki Ooka, Keigo Nakajima, Masahito Saeki
  • Publication number: 20210200135
    Abstract: An image forming apparatus includes a developing roller, a photo-interrupter, and a separation mechanism. The developing roller is movable between a contact position and a separated position. The photo-interrupter includes a light emitting element and a light receiving element. The separation mechanism includes a cam configured to move the developing roller between the contact position and the separated position. The cam includes a phase detection wall extending in a circumference direction. The phase detection wall has a first slit and a second slit. The first slit allows the light emitted from the light emitting element to pass therethrough when the developing roller is at the separated position. The second slit allows the light emitted from the light emitting element to pass therethrough when the developing roller is at the contact position. A size of the first slit in the circumferential direction is different from that of the second slit.
    Type: Application
    Filed: December 15, 2020
    Publication date: July 1, 2021
    Applicant: BROTHER KOGYO KABUSHIKI KAISHA
    Inventors: Yusuke IKEGAMI, Masahito SAEKI, Toshiyuki SANO, Shintaro SAKAGUCHI