Patents by Inventor Masahito SARUBAN
Masahito SARUBAN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11264177Abstract: A method includes producing a ceramic body including a stack of a dielectric layer and an internal electrode, applying a conductive paste including metal powder and glass frit to an outer surface of the ceramic body and baking the conductive paste to form a base external electrode layer, forming a crack in glass exposed to an outer surface of the base external electrode layer, after the formation of the crack, applying a water repellent to the base external electrode layer, and forming a Ni plating layer and a Sn plating layer on the base external electrode layer.Type: GrantFiled: June 23, 2020Date of Patent: March 1, 2022Assignee: MURATA MANUFACTURING CO., LTD.Inventor: Masahito Saruban
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Publication number: 20200411247Abstract: A method includes producing a ceramic body including a stack of a dielectric layer and an internal electrode, applying a conductive paste including metal powder and glass frit to an outer surface of the ceramic body and baking the conductive paste to form a base external electrode layer, forming a crack in glass exposed to an outer surface of the base external electrode layer, after the formation of the crack, applying a water repellent to the base external electrode layer, and forming a Ni plating layer and a Sn plating layer on the base external electrode layer.Type: ApplicationFiled: June 23, 2020Publication date: December 31, 2020Inventor: Masahito SARUBAN
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Patent number: 9013859Abstract: A method for manufacturing a laminated electronic component in which, when first plating layers that respectively connect a plurality of internal electrodes to each other and second plating layers that improves the mountability of a laminated electronic component are formed as external terminal electrodes, the entire component main body is treated with a water repellent agent after the formation of the first plating layers, and the water repellent agent on the first plating layers is then removed before the formation of the second plating layers. The gaps between the end edges of the first plating films on the outer surface of the component main body and the outer surface of the component main body are filled with the water repellent agent.Type: GrantFiled: February 4, 2011Date of Patent: April 21, 2015Assignee: Murata Manufacturing Co., Ltd.Inventors: Masahito Saruban, Makoto Ogawa, Akihiro Motoki, Syunsuke Takeuchi, Kiyoyasu Sakurada
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Patent number: 8971015Abstract: An electronic component includes a laminate including a plurality of insulating layers that are laminated on each other. A capacitor conductor is embedded in the laminate and includes an exposed portion exposed between the insulating layers at a predetermined surface of the laminate. An external electrode is provided on the predetermined surface by direct plating so as to cover the exposed portion. An outer edge of the external electrode is spaced away from the exposed portion by about 0.8 ?m or more.Type: GrantFiled: May 22, 2013Date of Patent: March 3, 2015Assignee: Murata Manufacturing Co., Ltd.Inventors: Syunsuke Takeuchi, Yoji Yamamoto, Akihiro Motoki, Makoto Ogawa, Masahito Saruban
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Patent number: 8665053Abstract: A method for manufacturing a laminated ceramic electronic component enables formation of a plating film as at least a portion of an external electrode which connects exposed ends of internal electrodes. A component main body including a plurality of ceramic layers and a plurality of internal electrodes partially exposed from the component main body is prepared such that the component main body has a conductive region formed by diffusion of a conductive component included in the internal electrodes at the end surfaces of the ceramic layers located between adjacent exposed ends of the plurality of internal electrodes. The ceramic layers are preferably composed of a glass ceramic containing a glass component of about 10 weight % or more. A plating film is formed directly on the component main body by growing the exposed ends of the internal electrodes and the conductive region as nucleuses for plating deposition.Type: GrantFiled: March 5, 2012Date of Patent: March 4, 2014Assignee: Murata Manufacturing Co., Ltd.Inventors: Makoto Ogawa, Akihiro Motoki, Masahito Saruban, Wataru Ogawa
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Patent number: 8630080Abstract: An electronic component that is prevented from being inclined with respect to a circuit board during and after mounting includes a laminated body that is preferably configured by stacking a plurality of insulator layers, and includes a lower surface with depressions provided thereon. The lower surface includes a series of outer edges of the insulator layers. Capacitor electrodes are defined by internal conductors incorporated in the laminated body, which respectively have exposed sections that are exposed from between the insulator layers in the depressions on the lower surface. External electrodes, which are preferably formed directly by plating, are provided in the depressions to cover the exposed sections.Type: GrantFiled: March 5, 2012Date of Patent: January 14, 2014Assignee: Murata Manufacturing Co., Ltd.Inventors: Toshiyuki Iwanaga, Makoto Ogawa, Masahito Saruban
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Patent number: 8587923Abstract: A method for manufacturing a laminated electronic component includes the steps of preparing a laminated component main body, the component main body including internal electrodes formed therein, and each of the internal electrodes being partially exposed on an external surface of the component main body, and forming an external terminal electrode on the external surface of the component main body such that the external terminal electrode is electrically connected to the internal electrodes. The step of forming the external terminal electrode includes the steps of forming a metal layer on exposed surfaces of the internal electrodes, applying a water repellant on a surface of the metal layer and a section of the external surface of the component main body at which an end edge of the metal layer is located, and then forming a conductive resin layer on the metal layer having the water repellant applied thereon.Type: GrantFiled: May 27, 2010Date of Patent: November 19, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Makoto Ogawa, Akihiro Motoki, Masahito Saruban, Toshiyuki Iwanaga, Shunsuke Takeuchi, Kenichi Kawasaki
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Patent number: 8547683Abstract: In a method for manufacturing a laminated ceramic electronic component, after a plating layer for an external terminal electrode is formed by applying copper plating to an end surface of a component main body at which respective ends of a plurality of internal electrodes primarily including nickel are exposed, when a heat treatment at a temperature of about 800° C. or more is applied in order to improve adhesion strength and resistance to moisture of the external terminal electrode, voids may occur in the plating layer. The step of applying a heat treatment at a temperature of about 800° C. or more to a component main body with plating layers formed thereon includes not only a step of maintaining a top temperature of about 1000° C. or more but also a step of maintaining a temperature of about 600° C. to 900° C. at least once before the step of maintaining the top temperature.Type: GrantFiled: June 23, 2010Date of Patent: October 1, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Masahito Saruban, Makoto Ogawa, Toshiyuki Iwanaga, Seiichi Matsumoto, Akihiro Motoki, Shunsuke Takeuchi, Seiichi Nishihara, Kenichi Kawasaki
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Publication number: 20130250474Abstract: An electronic component includes a laminate including a plurality of insulating layers that are laminated on each other. A capacitor conductor is embedded in the laminate and includes an exposed portion exposed between the insulating layers at a predetermined surface of the laminate. An external electrode is provided on the predetermined surface by direct plating so as to cover the exposed portion. An outer edge of the external electrode is spaced away from the exposed portion by about 0.8 ?m or more.Type: ApplicationFiled: May 22, 2013Publication date: September 26, 2013Applicant: Murata Manufacturing Co., Ltd.Inventors: Syunsuke TAKEUCHI, Yoji YAMAMOTO, Akihiro MOTOKI, Makoto OGAWA, Masahito SARUBAN
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Patent number: 8520362Abstract: In a method of forming an external electrode by growing plated depositions on exposed ends of a plurality of internal electrodes in a component main body, the component main body is polished to increase exposure of the internal electrodes. To prevent decreased external electrode fixing strength, a radius of curvature is reduced to about 0.01 mm or less for an R chamfered section formed in a ridge section of the component main body during polishing by ion milling, and exposed ends of the internal electrodes are recessed from end surfaces of the component main body with a recess length of about 1 ?m or less. Plating films to serve as external electrodes are formed to extend from the end surfaces of the component main body across the R chamfered section, and include end edges located on at least one of the principal surfaces and the side surfaces.Type: GrantFiled: January 27, 2012Date of Patent: August 27, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Wataru Ogawa, Makoto Ogawa, Masahito Saruban, Toshiyuki Iwanaga, Akihiro Motoki
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Patent number: 8508913Abstract: In a method of manufacturing a laminate type electronic component, when a heat treatment is carried out after plating films, which at least partially define external electrodes, are formed by growing plated depositions deposited on exposed ends of a plurality of internal electrodes in a component main body, the presence of the plating films may not only interfere with moisture release, but may also cause blisters or bulge defects in the plating films, while moisture such as a plating solution in the component main body is removed by evaporation. To avoid such problems, cuts to divide exposed ends into multiple sections are formed in extending sections of internal electrodes. Thus, plating films include slits extending in the stacking direction at locations corresponding to positions of the cuts.Type: GrantFiled: December 27, 2011Date of Patent: August 13, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Masahito Saruban, Makoto Ogawa, Wataru Ogawa, Akihiro Motoki, Syunsuke Takeuchi, Yoji Yamamoto
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Patent number: 8503160Abstract: In a laminate type ceramic electronic component, when an external electrode is formed directly by plating onto a surface of a component main body, the plating film that is to serve as the external electrode may have a low fixing strength with respect to the component main body. In order to prevent this problem, an external electrode includes a first plating layer composed of a Ni—B plating film and is first formed such that a plating deposition deposited with the exposed ends of respective internal electrodes as starting points is grown on at least an end surface of a component main body. Then, a second plating layer composed of a Ni plating film containing substantially no B is formed on the first plating layer. Preferably, the B content of the Ni—B plating film constituting the first plating layer is about 0.1 wt % to about 6 wt %.Type: GrantFiled: August 12, 2011Date of Patent: August 6, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Masahito Saruban, Makoto Ogawa, Akihiro Motoki, Takehisa Sasabayashi, Takayuki Kayatani
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Patent number: 8482899Abstract: A laminate includes ceramic layers laminated to each other. Internal conductors are embedded in the laminate and include exposed portions that are exposed between the ceramic layers at a lower surface and an upper surface of the laminate. External electrodes are directly plated on the lower surface and the upper surface so as to cover the respective exposed portions. Regions of the lower surface at which the exposed portions are provided are arranged to protrude from the other regions of the lower surface, and regions of the upper surface at which the exposed portions are provided are arranged to protrude from the other regions of the upper surface.Type: GrantFiled: March 28, 2011Date of Patent: July 9, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Yoji Yamamoto, Shunsuke Takeuchi, Akihiro Motoki, Makoto Ogawa, Masahito Saruban
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Patent number: 8472160Abstract: An electronic component includes a laminate including a plurality of insulating layers that are laminated on each other. A capacitor conductor is embedded in the laminate and includes an exposed portion exposed between the insulating layers at a predetermined surface of the laminate. An external electrode is provided on the predetermined surface by direct plating so as to cover the exposed portion. An outer edge of the external electrode is spaced away from the exposed portion by about 0.8 ?m or more.Type: GrantFiled: March 18, 2011Date of Patent: June 25, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Shunsuke Takeuchi, Yoji Yamamoto, Akihiro Motoki, Makoto Ogawa, Masahito Saruban
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Patent number: 8411409Abstract: When an external terminal electrode of a ceramic electronic component such as a laminated ceramic capacitor is formed by plating, plating growth may be also caused even in an undesired location. The ceramic surface provided by a component main body is configured to include a high plating growth region of, for example, a barium titanate based ceramic, which exhibits relatively high plating growth, and a low plating growth region of, for example, a calcium zirconate based ceramic, which exhibits relatively low plating growth. The plating film constituting a first layer to define a base for an external terminal electrode is formed in such a way that the growth of a plated deposit deposited with conductive surfaces provided by exposed ends of internal electrodes as starting points is limited so as not to cross over a boundary between the high plating growth region and the low plating growth region toward the low plating growth region.Type: GrantFiled: June 16, 2011Date of Patent: April 2, 2013Assignee: Murata Manufacturing Co., Ltd.Inventors: Makoto Ogawa, Akihiro Motoki, Masahito Saruban, Toshiyuki Iwanaga, Syunsuke Takeuchi, Kiyoyasu Sakurada
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Publication number: 20130062994Abstract: A method for manufacturing a laminated ceramic electronic component enables formation of a plating film as at least a portion of an external electrode which connects exposed ends of internal electrodes. A component main body including a plurality of ceramic layers and a plurality of internal electrodes partially exposed from the component main body is prepared such that the component main body has a conductive region formed by diffusion of a conductive component included in the internal electrodes at the end surfaces of the ceramic layers located between adjacent exposed ends of the plurality of internal electrodes. The ceramic layers are preferably composed of a glass ceramic containing a glass component of about 10 weight % or more. A plating film is formed directly on the component main body by growing the exposed ends of the internal electrodes and the conductive region as nucleuses for plating deposition.Type: ApplicationFiled: March 5, 2012Publication date: March 14, 2013Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Makoto OGAWA, Akihiro MOTOKI, Masahito SARUBAN, Wataru OGAWA
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Publication number: 20120243143Abstract: An electronic component that is prevented from being inclined with respect to a circuit board during and after mounting includes a laminated body that is preferably configured by stacking a plurality of insulator layers, and includes a lower surface with depressions provided thereon. The lower surface includes a series of outer edges of the insulator layers. Capacitor electrodes are defined by internal conductors incorporated in the laminated body, which respectively have exposed sections that are exposed from between the insulator layers in the depressions on the lower surface. External electrodes, which are preferably formed directly by plating, are provided in the depressions to cover the exposed sections.Type: ApplicationFiled: March 5, 2012Publication date: September 27, 2012Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Toshiyuki Iwanaga, Makoto Ogawa, Masahito Saruban
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Publication number: 20120194031Abstract: In a method of forming an external electrode by growing plated depositions on exposed ends of a plurality of internal electrodes in a component main body, the component main body is polished to increase exposure of the internal electrodes. To prevent decreased external electrode fixing strength, a radius of curvature is reduced to about 0.01 mm or less for an R chamfered section formed in a ridge section of the component main body during polishing by ion milling, and exposed ends of the internal electrodes are recessed from end surfaces of the component main body with a recess length of about 1 ?m or less. Plating films to serve as external electrodes are formed to extend from the end surfaces of the component main body across the R chamfered section, and include end edges located on at least one of the principal surfaces and the side surfaces.Type: ApplicationFiled: January 27, 2012Publication date: August 2, 2012Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Wataru OGAWA, Makoto OGAWA, Masahito SARUBAN, Toshiyuki IWANAGA, Akihiro MOTOKI
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Publication number: 20120169180Abstract: In a method of manufacturing a laminate type electronic component, when a heat treatment is carried out after plating films, which at least partially define external electrodes, are formed by growing plated depositions deposited on exposed ends of a plurality of internal electrodes in a component main body, the presence of the plating films may not only interfere with moisture release, but may also cause blisters or bulge defects in the plating films, while moisture such as a plating solution in the component main body is removed by evaporation. To avoid such problems, cuts to divide exposed ends into multiple sections are formed in extending sections of internal electrodes. Thus, plating films include slits extending in the stacking direction at locations corresponding to positions of the cuts.Type: ApplicationFiled: December 27, 2011Publication date: July 5, 2012Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Masahito SARUBAN, Makoto OGAWA, Wataru OGAWA, Akihiro MOTOKI, Syunsuke TAKEUCHI, Yoji YAMAMOTO
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Publication number: 20120039015Abstract: In a laminate type ceramic electronic component, when an external electrode is formed directly by plating onto a surface of a component main body, the plating film that is to serve as the external electrode may have a low fixing strength with respect to the component main body. In order to prevent this problem, an external electrode includes a first plating layer composed of a Ni—B plating film and is first formed such that a plating deposition deposited with the exposed ends of respective internal electrodes as starting points is grown on at least an end surface of a component main body. Then, a second plating layer composed of a Ni plating film containing substantially no B is formed on the first plating layer. Preferably, the B content of the Ni—B plating film constituting the first plating layer is about 0.1 wt % to about 6 wt %.Type: ApplicationFiled: August 12, 2011Publication date: February 16, 2012Applicant: MURATA MANUFACTURING CO., LTD.Inventors: Masahito SARUBAN, Makoto OGAWA, Akihiro MOTOKI, Takehisa SASABAYASHI, Takayuki KAYATANI