Patents by Inventor Masakazu Hayaishi

Masakazu Hayaishi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20070098589
    Abstract: A non-heat treated steel for hot forging and for a connecting rod, containing, in mass percent: 0.3 to 0.8% of C; 0.1 to 2.0% of Si; 0.5 to 1.5% of Mn; 0.01 to 0.15% of P; 1.0% or less of Cr; 0.4% or less of V; 0.05% or less of Al; 0.005 to 0.03% of N; and the balance Fe and inevitable impurities. The non-heat treated steel has a value E of not larger than 150, the value E being calculated from the following equation: E=2804?1549×Ceq?8862×P?23.4×H where H is a value of a Rockwell hardness of the connecting rod made of the non-heat treated steel; P is a phosphorus content (%) in the connecting rod; and Ceq is a value of a carbon equivalent.
    Type: Application
    Filed: October 25, 2006
    Publication date: May 3, 2007
    Inventors: Isseki Aihara, Yuuichi Yamada, Tomonori Miyazawa, Hideki Usuki, Yoshio Okada, Shinichiro Kato, Masakazu Hayaishi
  • Publication number: 20050265886
    Abstract: Disclosed is a free cutting steel for machine structural use having excellent chip-breakability. The steel consists essentially of, by wt. %. C: 0.05-0.8%, Si: 0.01-2.5%, Mn: 0.1-3.5%, S: 0.01-0.2%, Ca or Ca+Mg; 0.0005-0.02%, Ti: 0.002-0.010% and/or Zr: 0.002-0.025%, O: 0.0005-0.010%, and the balance of impurities and Fe. At least five MnS inclusion particles having averaged particles sizes of 1.0 ?m or more exists per mm2 per 0.01% of S-content in the steel. The steel satisfies the condition that, in the microscopic fields, (area[?m2]/aspect ratio)?10, and that the the area percentage of Ca-containing sulfide inclusions containing at least 1.0 wt. % of Ca is in the range of 15-40% of the area of all the sulfide inclusions.
    Type: Application
    Filed: August 6, 2003
    Publication date: December 1, 2005
    Inventors: Masakazu Hayaishi, Takashi Kano, Noriyuki Yamada, Katsuaki Siiki
  • Patent number: 6773661
    Abstract: Disclosed is a free-cutting steel containing Ti- and/or Zr-carbosulfide as inclusion and having good machinability both in turning and drilling. The free-cutting steel consists essentially of, in mass %, C: 0.05-0.80%, Si: 0.01-2.5%, Mn: 0.1-3.5%, Ti+0.52Zr: 0.03-1.2%, S:0.015-0.6% and the balance of Fe and inevitable impurities, and is characterized in that the contents of Ti, Zr and S meet the condition of (Ti+0.52Zr)/S<2. The free-cutting steel may contain, in addition to the above basic alloy composition, Ca: 0.0005-0.02% and/or Mg: 0.0003-0.02%. The latter steel exhibits much more improved machinability.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: August 10, 2004
    Assignee: Daido Steel Co., Ltd.
    Inventors: Masakazu Hayaishi, Yutaka Kurebayashi
  • Patent number: 6764645
    Abstract: Disclosed is a steel for machine structural use having good machinability and chip-breakability as well as a method of producing the steel. The steel consists essentially of, by wt. %, C: 0.05-0.8%, Si: 0.01-2.0%, Mn: 0.1-3.5%, S: 0.01-0.2%, Al: 0.001-0.020%, Ca: 0.0005-0.02%, O: 0.0005-0.01% and N: 0.001-0.04%, and further, one or both of Ti: 0.002-0.010% and Zr: 0.002-0.025%, the balance being Fe and inevitable impurities. At production of the steel controlled deoxidization is conducted by operation meeting certain conditions so that at least a certain amount of “duplex inclusion” having a specific chemical composition may be formed, and Ti and/or Zr is added to precipitate finely dispersed MnS inclusion particles with nuclei of Ti-oxide and/or Zr-oxide. The finely dispersed MnS inclusions must share a determined part of the total sulfide inclusions.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: July 20, 2004
    Assignee: Diado Steel Co., Ltd.
    Inventors: Masakazu Hayaishi, Takashi Kano, Kazuhisa Ishida, Yutaka Kurebayashi, Makoto Hobo
  • Patent number: 6649125
    Abstract: Disclosed is a free-cutting steel which exhibits good machinability in turning and small roughness of the turned surfaces, and in which substantially no macro-streak-flaw occurs. The free-cutting steel contains, by weight %, C: 0.03-0.20%, Mn: 0.5-3.0%, P: 0.02-0.40%, S: more than 0.2% up to 1.0%, one or both of Ti and Zr (in case of both, the total amount): 0.01-3.0%, O: 0.0005-0.0050% and Pb: less than 0.01%, the balance being Fe and inevitable impurities. The steel is characterized in that it contains, as the inclusion therein, Ti-based and/or Zr-based carbosulfide compound or compounds. The steel may further contain at least one from the group of Bi: up to 0.4%, Se: up to 0.5% and Te: up to 0.1%.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: November 18, 2003
    Assignee: Daido Steel Co., Ltd.
    Inventors: Masakazu Hayaishi, Yutaka Kurebayashi
  • Publication number: 20030072672
    Abstract: Disclosed is a free-cutting steel containing Ti- and/or Zr-carbosulfide as inclusion and having good machinability both in turning and drilling. The free-cutting steel consists essentially of, in mass %, C: 0.05-0.80%, Si: 0.01-2.5%, Mn: 0.1-3.5%, Ti+0.52Zr: 0.03-1.2%, S:0.015-0.6% and the balance of Fe and inevitable impurities, and is characterized in that the contents of Ti, Zr and S meet the condition of (Ti+0.52Zr)/S<2. The free-cutting steel may contain, in addition to the above basic alloy composition, Ca: 0.0005-0.02% and/or Mg: 0.0003-0.02%. The latter steel exhibits much more improved machinability.
    Type: Application
    Filed: May 31, 2002
    Publication date: April 17, 2003
    Inventors: Masakazu Hayaishi, Yutaka Kurebayashi
  • Publication number: 20030072673
    Abstract: Disclosed is a free-cutting steel which exhibits good machinability in turning and small roughness of the turned surfaces, and in which substantially no macro-streak-flaw occurs. The free-cutting steel contains, by weight %, C: 0.03-0.20%, Mn: 0.5-3.0%, P: 0.02-0.40%, S: more than 0.2% up to 1.0%, one or both of Ti and Zr (in case of both, the total amount): 0.01-3.0%, O: 0.0005-0.0050% and Pb: less than 0.01%, the balance being Fe and inevitable impurities. The steel is characterized in that it contains, as the inclusion therein, Ti-based and/or Zr-based carbosulfide compound or compounds. The steel may further contain at least one from the group of Bi: up to 0.4%, Se: up to 0.5% and Te: up to 0.1%.
    Type: Application
    Filed: May 31, 2002
    Publication date: April 17, 2003
    Inventors: Masakazu Hayaishi, Yutaka Kurebayashi