Patents by Inventor Masanari Iwade

Masanari Iwade has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11662293
    Abstract: An inspection method for a pillar-shaped honeycomb filter having a honeycomb-shaped first end face and a honeycomb-shaped second end face, including: allowing gas containing fine particles to flow into the first end face; imaging the entire second end face covered with the sheet-like light using a camera while the gas that has flowed into the first end face flows out of the second end face through the filter, and generating an image of the entire second end face covered with the sheet-like light; selecting an inspection area of the second end face and measuring information concerning a sum of luminance of all pixels in the inspection area; and determining quality of the filter based on at least the information concerning the concentration of the fine particles in the gas before the gas flows into the first end face and the information concerning the sum of luminance.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: May 30, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yoshihiro Sato, Takakazu Koyama, Yuji Watanabe, Yutaka Ishii, Takaaki Kanemitsu, Makoto Murai, Masanari Iwade, Takafumi Terahai, Ryota Kurahashi, Akinari Fukaya, Kenji Ebisutani
  • Publication number: 20210302296
    Abstract: An inspection method for a pillar-shaped honeycomb filter having a honeycomb-shaped first end face and a honeycomb-shaped second end face, including: allowing gas containing fine particles to flow into the first end face; imaging the entire second end face covered with the sheet-like light using a camera while the gas that has flowed into the first end face flows out of the second end face through the filter, and generating an image of the entire second end face covered with the sheet-like light; selecting an inspection area of the second end face and measuring information concerning a sum of luminance of each pixel in the inspection area; and determining quality of the filter based on at least the information concerning the concentration of the fine particles in the gas before the gas flows into the first end face and the information concerning the sum of luminance.
    Type: Application
    Filed: February 25, 2021
    Publication date: September 30, 2021
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yoshihiro SATO, Takakazu KOYAMA, Yuji WATANABE, Yutaka ISHII, Takaaki KANEMITSU, Makoto MURAI, Masanari IWADE, Takafumi TERAHAI, Ryota KURAHASHI, Akinari FUKAYA, Kenji EBISUTANI
  • Patent number: 9676912
    Abstract: To provide a technique related to a marking base that allows clear marking by ink and is excellent in thermal resistance and chemical resistance. A marking base composition contains inorganic particles of 27 to 50 mass %, an inorganic binder of 5 to 20 mass %, an organic binder of 3 to 16 mass %, a thermal expansion resin of 1 to 3 mass %, and an organic solvent.
    Type: Grant
    Filed: October 8, 2014
    Date of Patent: June 13, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Murai, Akifumi Nishio, Yasumasa Fujioka, Masanari Iwade
  • Patent number: 9662759
    Abstract: There is disclosed a grinding method of a honeycomb structure, wherein a grind processing member having an outer peripheral surface, a first grinding wheel tapered surface and a second grinding wheel tapered surface and rotating around a central axis grinds a joined honeycomb segment assembly rotating around a central axis, and the above respective surfaces of the grind processing member form a first ground region, a second ground region, a center ground surface, a first tapered surface and a second tapered surface, to prepare the honeycomb structure including a cylindrical honeycomb base material, and a ring-like bulge portion “which surrounds an outer periphery of the honeycomb base material, protrudes from the outer periphery of the honeycomb base material toward the outside in a flange manner, and has the first tapered surface, the second tapered surface and the center ground surface.
    Type: Grant
    Filed: September 18, 2013
    Date of Patent: May 30, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasumasa Fujioka, Masanari Iwade, Akifumi Nishio, Taishi Michiwaki
  • Patent number: 9120168
    Abstract: By providing a honeycomb electrode, i.e., an electrode for a honeycomb structure forming die including a thick plate-like electrode base body made of an electricity discharging material and having two main surfaces, only one surface of two main surfaces of the electrode base body is provided with a plurality of electrode cells partitioned by electrode partition walls, and a shape of the electrode cells in the one surface is analogous to that of flow-through cells of the honeycomb structure.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: September 1, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomoki Nagae, Hirofumi Hosokawa, Masanari Iwade, Seiichiro Hayashi
  • Patent number: 9108260
    Abstract: By providing a manufacturing method of an electrode for a honeycomb structure forming die including: preparing a thick plate-like electrode base body made of an electricity discharging material and having two surfaces; making a plurality of holes in the electrode base body at positions corresponding to flow-through cells; inserting processing electrodes into the holes, and discharging electricity from the insides of the holes toward side surfaces of the holes of the electrode base body to process the side surfaces of the holes of the electrode base body into shapes corresponding to the porous partition walls; whereby obtaining an electrode where a plurality of electrode cells partitioned by electrode partition walls appear on at least one of the surfaces thereof.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: August 18, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomoki Nagae, Masanari Iwade, Hirofumi Hosokawa, Seiichiro Hayashi
  • Publication number: 20150024190
    Abstract: To provide a technique related to a marking base that allows clear marking by ink and is excellent in thermal resistance and chemical resistance. A marking base composition contains inorganic particles of 27 to 50 mass %, an inorganic binder of 5 to 20 mass %, an organic binder of 3 to 16 mass %, a thermal expansion resin of 1 to 3 mass %, and an organic solvent.
    Type: Application
    Filed: October 8, 2014
    Publication date: January 22, 2015
    Inventors: Makoto MURAI, Akifumi NISHIO, Yasumasa FUJIOKA, Masanari IWADE
  • Patent number: 8822873
    Abstract: A method for manufacturing a honeycomb structure forming die including a liquid groove forming step for forming linear processing liquid grooves whose width is smaller than that of the slit, in positions for forming the slits that form the partition walls of the honeycomb structure by subjecting the kneaded clay to extrusion in one side end face as a kneaded clay forming face of a plate-shaped die substrate. An introduction hole forming step for forming introduction holes for introducing the kneaded clay is performed before or after the liquid groove forming step. Slits communicating with the introduction holes are formed by performing comb-like electro-discharge machining by a comb-like electrode where plate-shaped protrusion electrodes, each corresponding to the width of the slit, are disposed in positions including the processing liquid grooves.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: September 2, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Seiichiro Hayashi, Tomoki Nagae, Masanari Iwade, Hirofumi Hosokawa
  • Patent number: 8779332
    Abstract: There is provided a method for manufacturing a honeycomb structure forming die, the method includes: an introduction hole forming step for forming, in plate-shaped die substrate having one side end face and the other side end face, a plurality of introduction holes for introducing kneaded clay on the other side end face to function as a kneaded clay introduction face, and a slit forming step for forming slits communicating with the introduction holes in order to form the partition walls of the honeycomb structure by extruding the kneaded clay by performing a comb-like electro-discharge machining by a comb-like electrode 21 where a plurality of plate-shaped protrusion electrodes 23 corresponding with width of the slits are disposed on the one side end face to function as a kneaded clay formation face of the die substrate.
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: July 15, 2014
    Assignee: NGK Insulators, Ltd.
    Inventors: Seiichiro Hayashi, Tomoki Nagae, Masanari Iwade
  • Publication number: 20140087636
    Abstract: There is disclosed a grinding method of a honeycomb structure, wherein a grind processing member having an outer peripheral surface, a first grinding wheel tapered surface and a second grinding wheel tapered surface and rotating around a central axis grinds a joined honeycomb segment assembly rotating around a central axis, and the above respective surfaces of the grind processing member form a first ground region, a second ground region, a center ground surface, a first tapered surface and a second tapered surface, to prepare the honeycomb structure including a cylindrical honeycomb base material, and a ring-like bulge portion “which surrounds an outer periphery of the honeycomb base material, protrudes from the outer periphery of the honeycomb base material toward the outside in a flange manner, and has the first tapered surface, the second tapered surface and the center ground surface.
    Type: Application
    Filed: September 18, 2013
    Publication date: March 27, 2014
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yasumasa FUJIOKA, Masanari IWADE, Akifumi NISHIO, Taishi MICHIWAKI
  • Patent number: 8556615
    Abstract: A die for forming a honeycomb structure, comprising a platy die base member having a clay supply face on back surface thereof and including a plurality of introduction holes for introducing a mixed raw material for forming; and a clay forming face on upper surface including a plurality of slits for extrusion of the material being connected to the introduction holes and formed lattice-like partition regions; at least a part of lattice-like partition regions being provided in such a position that the extended line of at least part of a plurality of lattice-like regions overlap with the slits at edges thereof as top view, slits including inner peripheral slits formed in the inner peripheral region, and outer peripheral slits formed in the outer peripheral region surrounding the inner peripheral region and having a width-enlarged portion having a width larger than that of the inner peripheral slit, and production method thereof.
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: October 15, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Seiichiro Hayashi, Tomoki Nagae, Masanari Iwade
  • Publication number: 20120174397
    Abstract: By providing a manufacturing method of an electrode for a honeycomb structure forming die including: preparing a thick plate-like electrode base body made of an electricity discharging material and having two surfaces; making a plurality of holes in the electrode base body at positions corresponding to flow-through cells; inserting processing electrodes into the holes, and discharging electricity from the insides of the holes toward side surfaces of the holes of the electrode base body to process the side surfaces of the holes of the electrode base body into shapes corresponding to the porous partition walls; whereby obtaining an electrode where a plurality of electrode cells partitioned by electrode partition walls appear on at least one of the surfaces thereof.
    Type: Application
    Filed: December 12, 2011
    Publication date: July 12, 2012
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomoki Nagae, Masanari Iwade, Hirofumi Hosokawa, Seiichiro Hayashi
  • Publication number: 20120152908
    Abstract: [Problems] To provide an electrode which enables obtaining a die including thin or narrow slits by electric discharge machining and which does not easily cause breakage or deformation in the die during the electric discharge machining. [Solution] By providing a honeycomb electrode 120, i.e., an electrode for a honeycomb structure forming die including a thick plate-like electrode base body 122 made of an electricity discharging material and having two main surfaces, only one surface 127 of two main surfaces of the electrode base body 122 is provided with a plurality of electrode cells 142 partitioned by electrode partition walls 141, and a shape of the electrode cells 142 in the one surface 127 is analogous to that of flow-through cells of the honeycomb structure.
    Type: Application
    Filed: December 12, 2011
    Publication date: June 21, 2012
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomoki Nagae, Hirofumi Hosokawa, Masanari Iwade, Seiichiro Hayashi
  • Patent number: 8052411
    Abstract: A plate-like shape die 1 for forming a honeycomb structure provided with an introduction portion 3 having plural back holes on one side face (an introduction side) thereof and a formation portion provided with silts 6 communicating with plural back holes 7 on other side face thereof; using for forming a honeycomb shape with passing raw materials being introduced from back holes 7 of an introduction portion 3 through silts 6 being provided on the forming portion 2, wherein the introduction portion 3 is composed of two layers of a plate-like abrasion portion 5 constituting an introduction face 8, and an introduction portion main body 4 located between the abrasion portion 5 and the forming portion 2, and the abrasion portion 5 is detachably disposed on the introduction portion main body 4.
    Type: Grant
    Filed: October 31, 2008
    Date of Patent: November 8, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Seiichiro Hayashi, Masanari Iwade, Hirofumi Hosokawa, Hironori Takahashi
  • Publication number: 20110233186
    Abstract: There is provided a method for manufacturing a honeycomb structure forming die, the method includes: an introduction hole forming step for forming, in plate-shaped die substrate having one side end face and the other side end face, a plurality of introduction holes for introducing kneaded clay on the other side end face to function as a kneaded clay introduction face, and a slit forming step for forming slits communicating with the introduction holes in order to form the partition walls of the honeycomb structure by extruding the kneaded clay by performing a comb-like electro-discharge machining by a comb-like electrode 21 where a plurality of plate-shaped protrusion electrodes 23 corresponding with width of the slits are disposed on the one side end face to function as a kneaded clay formation face of the die substrate.
    Type: Application
    Filed: March 16, 2011
    Publication date: September 29, 2011
    Applicant: NGK Insulators, Ltd.
    Inventors: Seiichiro Hayashi, Tomoki Nagae, Masanari Iwade
  • Publication number: 20110233171
    Abstract: There is provided a method for manufacturing a honeycomb structure forming die including a liquid groove forming step for forming linear processing liquid grooves 3 whose width is smaller than that of the slit 5, in positions for forming the slits 5 for forming the partition walls 41 of the honeycomb structure 40 by subjecting the kneaded clay to extrusion in one side end face 7 as a kneaded clay forming face 17 of a plate-shaped die substrate 2. An introduction hole forming step for forming introduction holes 4 for introducing the kneaded clay is performed before or after the liquid groove forming step. Slits 5 communicating with the introduction holes 4 are formed by performing comb-like electro-discharge machining by a comb-like electrode 21 where plate-shaped protrusion electrodes 23 corresponding with the slit 5 width are disposed in positions including the processing liquid grooves 3.
    Type: Application
    Filed: March 15, 2011
    Publication date: September 29, 2011
    Applicant: NGK Insulators, Ltd.
    Inventors: Seiichiro HAYASHI, Tomoki NAGAE, Masanari IWADE, Hirofumi HOSOKAWA
  • Publication number: 20100244309
    Abstract: A die for forming a honeycomb structure, comprising a platy die base member having a clay supply face on back surface thereof and including a plurality of introduction holes for introducing a mixed raw material for forming; and a clay forming face on upper surface including a plurality of slits for extrusion of the material being connected to the introduction holes and formed lattice-like partition regions; at least a part of lattice-like partition regions being provided in such a position that the extended line of at least part of a plurality of lattice-like regions overlap with the slits at edges thereof as top view, slits including inner peripheral slits formed in the inner peripheral region, and outer peripheral slits formed in the outer peripheral region surrounding the inner peripheral region and having a width-enlarged portion having a width larger than that of the inner peripheral slit, and production method thereof.
    Type: Application
    Filed: March 25, 2010
    Publication date: September 30, 2010
    Applicant: NGK Insulators, Ltd.
    Inventors: Seiichiro HAYASHI, Tomoki NAGAE, Masanari IWADE
  • Publication number: 20090061040
    Abstract: A plate-like shape die 1 for forming a honeycomb structure provided with an introduction portion 3 having plural back holes on one side face (an introduction side) thereof and a formation portion provided with silts 6 communicating with plural back holes 7 on other side face thereof; using for forming a honeycomb shape with passing raw materials being introduced from back holes 7 of an introduction portion 3 through silts 6 being provided on the forming portion 2, wherein the introduction portion 3 is composed of two layers of a plate-like abrasion portion 5 constituting an introduction face 8, and an introduction portion main body 4 located between the abrasion portion 5 and the forming portion 2, and the abrasion portion 5 is detachably disposed on the introduction portion main body 4.
    Type: Application
    Filed: October 31, 2008
    Publication date: March 5, 2009
    Applicant: NGK INSULATORS, LTD.
    Inventors: Seiichiro HAYASHI, Masanari IWADE, Hirofumi HOSOKAWA, Hironori TAKAHASHI
  • Patent number: 7335848
    Abstract: A process for producing a die for forming a honeycomb structure having slits having hexagonal honeycomb cell shape 5 at one of surfaces 7 of a plate-like base material for die 2, and backside holes 4 each communicating with respective slits 5 at the other surface 8, which comprises the steps of forming holes 3 for dielectric fluid each having an opening diameter smaller than the width of the slit 5 in a predetermined depth at the one of surfaces 7 thereof, and holes 4 communicating with holes 3 at the rest surface 8; and then passing a dielectric fluid 10 for electrical discharge machining from the surface 8 to the surface 7 via holes 3 and 4 until the machining proceeds to a position communicating with each hole 4; thereby, the slits 5 are formed at the surface 7 of the base material 2.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: February 26, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Masayuki Hironaga, Masanari Iwade, Seiichiro Hayashi
  • Publication number: 20050198822
    Abstract: A process for producing a die for forming a honeycomb structure having slits having hexagonal honeycomb cell shape 5 at one of surfaces 7 of a plate-like base material for die 2, and backside holes 4 each communicating with respective slits 5 at the other surface 8, which comprises the steps of forming holes 3 for dielectric fluid each having an opening diameter smaller than the width of the slit 5 in a predetermined depth at the one of surfaces 7 thereof, and holes 4 communicating with holes 3 at the rest surface 8; and then passing a dielectric fluid 10 for electrical discharge machining from the surface 8 to the surface 7 via holes 3 and 4 until the machining proceeds to a position communicating with each hole 4; thereby, the slits 5 are formed at the surface 7 of the base material 2.
    Type: Application
    Filed: March 7, 2005
    Publication date: September 15, 2005
    Applicant: NGK INSULATORS, LTD.
    Inventors: Masayuki Hironaga, Masanari Iwade, Seiichiro Hayashi