Patents by Inventor Masashi Fukaya

Masashi Fukaya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9067303
    Abstract: A chamber having a water jet generation apparatus and a mesh installed inside is pushed against a surface of a peening object. A rotary vane of the water jet generation apparatus, disposed in a region in the chamber between the mesh and the chamber, is rotated to generate a water jet flowing toward the peening object in one region in the chamber, the one region is a region closer to the peening object than the mesh. A plurality of shots 4 put in the region 30A moves toward the peening object along with the water jet and collides with the surface of the peening object. After the collision, the shots move toward the mesh along with the water jet. Compression residual stress is given to the surface of the peening object with which the shots have collided. Thus, spreading of contaminants peeled off from a peening object can be prevented.
    Type: Grant
    Filed: June 25, 2013
    Date of Patent: June 30, 2015
    Assignee: Hitachi-GE Nuclear Energy, Ltd.
    Inventors: Hisamitu Hatou, Noboru Saito, Ren Morinaka, Fujio Yoshikubo, Masashi Fukaya, Yuji Matsui, Ryuji Kimura
  • Patent number: 8776565
    Abstract: An evaluation method of residual stress in water jet peening includes a step of creating an analytical model including meshes according to a water jet peening (WJP) object, the shape of a nozzle, and an injection distance, a step of inputting WJP execution conditions, a step of calculating the internal pressure pBi of a cavitation bubble and a bubble number density ngi through jet flow analysis for a jet flow jetting from the nozzle, a step of calculating cavitation energy according to the internal pressure pBi of a cavitation bubble and a bubble number density ngi (S4), a step of calculating the burst energy of cavitation bubbles from the cavitation energy C, and a step of calculating the compressive residual stress of the WJP object from the collapse pressure of cavitation bubbles. Accordingly, the residual stress of the WJP object can be evaluated precisely in a shorter time.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: July 15, 2014
    Assignee: Hitachi, Ltd.
    Inventors: Hisamitu Hatou, Noboru Saitou, Kouichi Kurosawa, Fujio Yoshikubo, Yuji Matsui, Masashi Fukaya
  • Publication number: 20140000330
    Abstract: A chamber having a water jet generation apparatus and a mesh installed inside is pushed against a surface of a peening object. A rotary vane of the water jet generation apparatus, disposed in a region in the chamber between the mesh and the chamber, is rotated to generate a water jet flowing toward the peening object in one region in the chamber, the one region is a region closer to the peening object than the mesh. A plurality of shots 4 put in the region 30A moves toward the peening object along with the water jet and collides with the surface of the peening object. After the collision, the shots move toward the mesh along with the water jet. Compression residual stress is given to the surface of the peening object with which the shots have collided. Thus, spreading of contaminants peeled off from a peening object can be prevented.
    Type: Application
    Filed: June 25, 2013
    Publication date: January 2, 2014
    Inventors: Hisamitu HATOU, Noboru SAITO, Ren MORINAKA, Fujio YOSHIKUBO, Masashi FUKAYA, Yuji MATSUI, Ryuji KIMURA
  • Publication number: 20110232348
    Abstract: An evaluation method of residual stress in water jet peening includes a step of creating an analytical model including meshes according to a water jet peening (WJP) object, the shape of a nozzle, and an injection distance, a step of inputting WJP execution conditions, a step of calculating the internal pressure pBi of a cavitation bubble and a bubble number density ngi through jet flow analysis for a jet flow jetting from the nozzle, a step of calculating cavitation energy according to the internal pressure pBi of a cavitation bubble and a bubble number density ngi (S4), a step of calculating the burst energy of cavitation bubbles from the cavitation energy C, and a step of calculating the compressive residual stress of the WJP object from the collapse pressure of cavitation bubbles. Accordingly, the residual stress of the WJP object can be evaluated precisely in a shorter time.
    Type: Application
    Filed: February 28, 2011
    Publication date: September 29, 2011
    Inventors: Hisamitu HATOU, Noboru Saitou, Kouichi Kurosawa, Fujio Yoshikubo, Yuji Matsui, Masashi Fukaya
  • Patent number: 7457078
    Abstract: Embodiments of the invention reduce disk fluttering while ensuring good assemblability in a magnetic disk apparatus. A magnetic disk apparatus comprises a recording disk that is an information medium configured by one or plural disks; a motor causing the recording disk to rotate; a carriage supporting a head that records information to, or plays back information from, the recording disk; a casing housing the recording disk; and a shroud disposed surrounding an outer periphery of the recording disk. A groove that extends along the recording disk is formed, vertically asymmetrical with respect to an outer peripheral surface of the recording disk, in the shroud surface at a position where a corner portion formed by the outer peripheral surface and a top surface or bottom surface of the recording disk extends in a radial direction.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: November 25, 2008
    Assignee: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Masashi Fukaya, Yoshiyuki Hirono, Masato Ikegawa, Hiroshi Mukai
  • Publication number: 20060056107
    Abstract: Embodiments of the invention reduce disk fluttering while ensuring good assemblability in a magnetic disk apparatus. In one embodiment, a magnetic disk apparatus comprises a recording disk that is an information medium configured by one or plural disks; a motor causing the recording disk to rotate; a carriage supporting a head that records information to, or plays back information from, the recording disk; a casing housing the recording disk; and a shroud disposed surrounding an outer periphery of the recording disk. A groove that extends along the recording disk is formed, vertically asymmetrical with respect to an outer peripheral surface of the recording disk, in the shroud surface at a position where a corner portion formed by the outer peripheral surface and a top surface or bottom surface of the recording disk extends in a radial direction.
    Type: Application
    Filed: September 9, 2005
    Publication date: March 16, 2006
    Applicant: Hitachi Global Storage Technologies Netherlands B.V.
    Inventors: Masashi Fukaya, Yoshiyuki Hirono, Masato Ikegawa, Hiroshi Mukai
  • Patent number: 6558117
    Abstract: A variable geometry turbocharger in which a bill-like projection portion is arranged in a part of an outer periphery of a flow passage spacer, and the projection portion is protruded to a turbine rotor side at a predetermined angle or the projection portion is movably provided. Alternatively, a rod-like member is arranged in a part of an outer periphery of a flow passage spacer and the rod-like member is arranged so as to be adjacent to the turbine rotor side at a predetermined angle. Alternatively, a guide vane in which a leading edge side of a rotational shaft is eliminated is arranged in a part of an outer periphery of a flow passage spacer and the rotational shaft is arranged so as to be adjacent to the turbine rotor side at a predetermined angle.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: May 6, 2003
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Masashi Fukaya, Yasunori Murakami, Tetsuo Udagawa, Tsutomu Okazaki
  • Patent number: 6544654
    Abstract: A thick-film resistor contains RuO2 and an SiO2—B2O3—K2O glass having a composition of 60 wt %≦SiO2≦85 wt %, 15 wt %≦B2O3≦40 wt %, 0.1 wt %≦K2O≦10 wt %, and impurity ≦3 wt %. A ceramic circuit board includes a thick-film resistor printed on it, the thick-film resistor containing RuO2 and an SiO2—B2O3—K2O glass having the above composition.
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: April 8, 2003
    Assignee: Sumitomo Metal (SMI) Electronics Devices, Inc.
    Inventors: Masashi Fukaya, Koji Shibata, Chiaki Higuchi, Yoshinobu Watanabe
  • Patent number: 6123874
    Abstract: A thick-film resistor paste consists of a first glass powder, a second glass powder, a conductive material powder, and an organic vehicle. A quantity of the first glass powder mixed is larger than a quantity of the second glass powder mixed. The first glass powder contains, in total, 95 percentage by weight or above of CaO of 20 to 26 percentage by weight, SiO.sub.2 of 37 to 59 percentage by weight, Al.sub.2 O.sub.3 of 5 to 13 percentage by weight and B.sub.2 O.sub.3 of 8 to 28 percentage by weight. The second glass powder contains, in total, 85 percentage by weight or above of SiO.sub.2 of 53 to 72 percentage by weight, B.sub.2 O.sub.3 of 20 to 30 percentage by weight and Na.sub.2 O of 1 to 7 percentage by weight. The thermal expansion coefficient of the first glass powder is larger by 0.5.times.10.sup.-6 /deg or above than the thermal expansion coefficient of the second glass powder.
    Type: Grant
    Filed: February 3, 1998
    Date of Patent: September 26, 2000
    Assignee: Sumitomo Metal (SMI) Electronics Devices Inc.
    Inventors: Masashi Fukaya, Tomoko Matsuo, Yoshinobu Watanabe, Chiaki Higuchi
  • Patent number: 6037045
    Abstract: A ceramic circuit element comprising a ceramic substrate having co-fired resistor and glass overcoat thereon in which the resistor is formed from a resistor paste consisting essentially of RuO.sub.2 powder, glass powder and a vehicle comprising an organic polymer and a solvent, the RuO.sub.2 powder and the glass powder having specific surface areas of 10 to 20 m.sup.2 /g and 4 to 14 m.sup.2 /g, respectively; the glass overcoat is formed from a glass overcoat paste consisting essentially of a glass composition and a vehicle comprising an organic polymer and a solvent, the glass composition having a specific surface area of 2 to 6 m.sup.2 /g; and the ceramic circuit substrate comprises a CaO--Al.sub.2 O.sub.3 --SiO.sub.2 --B.sub.2 O.sub.3 system or MgO--Al.sub.2 O.sub.3 --SiO.sub.2 --B.sub.2 O.sub.3 system glass and alumina.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: March 14, 2000
    Assignee: Sumitomo Metal (SMI) Electronics Devices, Inc.
    Inventor: Masashi Fukaya
  • Patent number: 5955938
    Abstract: A ceramic circuit substrate having a resistor deposited on a surface thereof, said ceramic substrate having a coefficient of thermal expansion ranging from 5.0.times.10.sup.-6 /.degree. C. to 7.0.times.10.sup.-6 /.degree. C., the resistor being coated with a glass overcoat and made of 15 to 50% of RuO.sub.2 and 85 to 50% of a CaO--Al.sub.2 O.sub.3 --SiO.sub.2 --B.sub.2 O.sub.3 -system glass, the glass overcoat being made of 60 to 100% of a CaO--Al.sub.2 O.sub.3 --SiO.sub.2 --B.sub.2 O.sub.3 -system glass and up to 40% of alumina, wherein the resistor has a coefficient of thermal expansion greater than that of the glass overcoat. Due to the above specific relationship between the coefficient of thermal expansion of the resistor and that of the overcoat, the resistor is not subject to cracking at the time of trimming and thereafter, and realizes the exertion of resistance performance ensuring excellent weather resistance and stability.
    Type: Grant
    Filed: November 26, 1997
    Date of Patent: September 21, 1999
    Assignee: Sumitomo Metal (SMI) Electronics Devices, Inc.
    Inventor: Masashi Fukaya
  • Patent number: 5879788
    Abstract: A low-temperature fired ceramic circuit substrate fired at a temperature ranging between 800.degree. and 1,000.degree. C. includes a plurality of insulating layers each formed of a low-temperature fired ceramic, an Ag conductor layer formed internally of the substrate, an Au conductor layer formed on a surface of the substrate, and an Ag-Pd layer formed between the Ag and the Au conductor layers, the Ag-Pd layer being composed of 100 parts metal composition consisting of 70 to 95 parts Ag and 5 to 30 part Pd by weight, and 2 to 10 parts lead borosilicate glass by weight. As the result of the above composition of the ceramic circuit substrate, its fabrication process can be simplified, and a defect rate in a connection between the Ag and Au layers after repeated firing is rendered approximately zero, which ensures high reliability for the connection.
    Type: Grant
    Filed: March 11, 1997
    Date of Patent: March 9, 1999
    Assignee: Sumitomo Metal (SMI) Electronics Devices, Inc.
    Inventors: Junzo Fukuta, Masashi Fukaya, Hideaki Araki
  • Patent number: 5855711
    Abstract: A ceramic circuit substrate providing a circuit pattern with a fine line as well as high accuracy for positioning the circuit pattern and a method of producing the ceramic circuit substrate. An alumina layer that is green containing an alumina that is not sintered at a temperature ranging from 800.degree. to 1000.degree. C. is applied on a surface of a ceramic green sheet containing glass and then fired at a temperature ranging from 800.degree. to 1000.degree. C. The ceramic green sheet is sintered into a sintered ceramic substrate. A porous alumina layer is formed on a surface of the sintered ceramic substrate. The glass contained in the sintered ceramic substrate is caused to flow to the inside of the porous alumina layer so that the part of the porous alumina layer filled with the glass is bonded to the sintered ceramic substrate.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: January 5, 1999
    Assignee: Sumitomo Metal (SMI) Electronics Devices Inc.
    Inventors: Hideaki Araki, Masashi Fukaya
  • Patent number: 5665459
    Abstract: A low-temperature fired ceramic circuit substrate fired at a temperature ranging between 800.degree. and 1,000.degree. C. includes a plurality of insulating layers each formed of a low-temperature fired ceramic, an Ag conductor layer formed internally of the substrate, an Au conductor layer formed on a surface of the substrate, and an Ag--Pd layer formed between the Ag and the Au conductor layers, the Ag--Pd layer being composed of 100 parts metal composition consisting of 70 to 95 parts Ag and 5 to 30 part Pd by weight, and 2 to 10 parts lead borosilicate glass by weight. As the result of the above composition of the ceramic circuit substrate, its fabrication process can be simplified, and a defect rate in a connection between the Ag and Au layers after repeated firing is rendered approximately zero, which ensures high reliability for the connection.
    Type: Grant
    Filed: February 26, 1996
    Date of Patent: September 9, 1997
    Assignee: Sumitomo Metal Ceramics Inc.
    Inventors: Junzo Fukuta, Masashi Fukaya, Hideaki Araki
  • Patent number: 5597644
    Abstract: A ceramic circuit board comprises a ceramic substrate having a glaze film formed thereon, the glaze film being overlaid with a functional thin film such as a ferromagnetic film serving as a magnetic sensor, for example. The ceramic substrate is made of a low-firing ceramic material such as a glass ceramic material which can be sintered at a temperature below 1000.degree. C. by co-firing with the glaze film. Preferably, the ceramic substrate has a recess on its top surface, and the glaze film is embedded in the recess such that the difference in level between the ceramic substrate and the glaze film is 20 .mu.m or less.
    Type: Grant
    Filed: November 9, 1995
    Date of Patent: January 28, 1997
    Assignee: Sumitomo Metal Ceramics, Inc.
    Inventors: Hideaki Araki, Junzo Fukuta, Masashi Fukaya
  • Patent number: 5470412
    Abstract: A process for producing circuit substrate is prepared by preparing at least one ceramic greensheet containing glass and sinterable at a low temperature for forming the circuit substrate, and at least one unsintered transfer sheet unsinterable at a sintering temperature of the ceramic greensheet, printing a wiring pattern on the unsintered transfer sheet, stacking the unsintered transfer sheet on the ceramic greensheet to form a laminated body and thermocompressing the laminated body to form a compressed body, firing the compressed body at a sintering temperature of the ceramic greensheet to form a ceramic substrate, thereby preparing a fired body by transferring the wiring pattern on the unsintered transfer sheet to the ceramic substrate, and removing the unsintered transfer sheet from the fired body to prepare a circuit substrate.
    Type: Grant
    Filed: July 27, 1993
    Date of Patent: November 28, 1995
    Assignee: Sumitomo Metal Ceramics Inc.
    Inventors: Junzo Fukuta, Masashi Fukaya, Hideaki Araki
  • Patent number: 5456778
    Abstract: A ceramic circuit substrate is fabricated by preparing ceramic greensheets for the fabrication of the ceramic circuit substrate, and unsintered ceramic sheets unsinterable at a sintering temperature of said ceramic greensheets, forming via holes in said ceramic greensheets and filling the via holes with via hole conductor paste, printing conductive patterns on the ceramic greensheets, stacking and laminating the ceramic greensheets to prepare a laminated body, placing said unsintered ceramic sheets on the uppermost layer and-on the lowermost layer of the laminated body, bonding the sheets together by thermocompression to prepare a compressed body, firing the compressed body at the sintering temperature of ceramic greensheets, and removing the unsintered ceramic greensheets, wherein said via hole conductors are only in connection with the conductive patterns at the upper and/or lower ends of each via hole conductor.
    Type: Grant
    Filed: August 17, 1993
    Date of Patent: October 10, 1995
    Assignee: Sumitomo Metal Ceramics Inc.
    Inventors: Junzo Fukuta, Masashi Fukaya, Hideaki Araki
  • Patent number: 4748085
    Abstract: In a multilayer ceramic circuit board comprising a substrate, an insulating layer on the substrate, and a conductive pattern on the insulating layer, an additive of Cr.sub.2 O.sub.3 or MnO.sub.2 is added to the insulating layer to reinforce adhesion between the insulating layer and the conductive pattern. Each of the substrate and the insulating layer is manufactured by firing at a temperature between 800.degree. C. and 1000.degree. C., alumina particles and a glass composition comprising an alumina component. When a total amount of alumina in the substrate is equal to or greater than that in the insulating layer, an amount of Cr.sub.2 O.sub.3 or MnO.sub.2 is restricted to a range between 0.1% and 10.0% by weight, with a difference between the total amounts of alumina falling within a range between 0% and 30% by weight. When the total amount of alumina in the substrate is smaller than that in the insulating layer, the amounts of Cr.sub.2 O.sub.3 and MnO.sub.2 may be between 0.1% and 10.
    Type: Grant
    Filed: November 14, 1986
    Date of Patent: May 31, 1988
    Assignee: Narumi China Corporation
    Inventors: Junzo Fukuda, Masashi Fukaya, Hiroshi Kawabe, Susumu Nishigaki
  • Patent number: 4726921
    Abstract: Low temperature fired ceramics are produced by a highly improved method, using a specially designed apparatus and the obtained ceramic products are very useful in various applications, such as electronic components, heat resistant articles, tablewares, kitchen utensils or decorative articles because of a combination of superior properties, particularly high heat resistance, high mechanical strength, low thermal expansion and low dielectric constant. In practicing the method, a low firable ceramic material is shaped into a green sheet and then converted to a dense fired ceramic product by rapid firing in an adequate air. In the firing step, the air feed ratio (the ratio of the quantity of feed of air to the theoretical quantity of air required for combustion) is controlled so as to be at least 1.5 thereby the aimed fired products can be obtained in a greatly reduced firing time, without causing deformation or warpage of the ceramics or ignition of the decomposition gases of a binder.
    Type: Grant
    Filed: May 24, 1985
    Date of Patent: February 23, 1988
    Assignee: Narumi China Corporation
    Inventors: Susumu Nishigaki, Masashi Fukaya, Junzo Fukuda, Shinsuke Yano, Osamu Nakagawa
  • Patent number: 4650923
    Abstract: In an article comprising a ceramic body fired at a comparatively low temperature and a circuit pattern attached to the body, the ceramic body is produced from a preselected composition comprising first powder of alumina and second powder of a vitreous material which comprises any one of MgO-Al.sub.2 O.sub.3 -SiO.sub.2, CaO-MgO-Al.sub.2 O.sub.3 -SiO.sub.2, CaO-Al.sub.2 O.sub.3 -SiO.sub.2 glass, CaO-Al.sub.2 O.sub.3 -SiO.sub.2 -B.sub.2 O.sub.3 glass, MgO-Al.sub.2 O.sub.3 -SiO.sub.2 -B.sub.2 O.sub.3 glass, and CaO-MgO-Al.sub.2 O.sub.3 SiO.sub.2 -B.sub.2 O.sub.3 glass. The ceramic body comprises coexistence of an alumina part, a noncrystallized part, and a crystallized part and exhibits an excellent moisture proof. The circuit pattern comprises an internal conductive pattern of Ag and an external conductive pattern of an alloy of Ag-Pd. A chromium component may be included in the internal and the external conductive patterns.
    Type: Grant
    Filed: May 31, 1985
    Date of Patent: March 17, 1987
    Assignee: Narumi China Corporation
    Inventors: Susumu Nishigaki, Junzo Fukuda, Masashi Fukaya, Shinsuke Yano