Patents by Inventor Masashi Muraoka

Masashi Muraoka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11791494
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment of the present disclosure includes a separator which contains a first region located in a flat part of an electrode body and second regions located in a pair of curved parts, the ratio (B/A) of the air permeability (B) in each of the second regions to the air permeability (A) in the first region being 0.5 or more and 0.9 or less. Further, in a section passing through the center in the axial direction of the electrode body and being perpendicular to the axial direction, the ratio (SB/SA) of the sectional area (SB) of the pair of curved parts to the sectional area (SA) of the flat part is 0.28 or more and 0.32 or less.
    Type: Grant
    Filed: September 25, 2019
    Date of Patent: October 17, 2023
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Junichi Yogo, Masashi Muraoka, Keisuke Minami
  • Patent number: 11769904
    Abstract: A nonaqueous electrolyte secondary battery includes an electrode assembly and an electrolyte solution. The electrode assembly is impregnated with at least part of the electrolyte solution. The electrode assembly includes a positive electrode, a negative electrode, and a separator. The separator separates the positive electrode and the negative electrode from each other. The negative electrode includes a negative electrode active material. The negative electrode active material includes graphite. The following relation of a formula (1) is satisfied: “1.60?NPR/AAR?2.55”. “NPR” represents a ratio of a negative electrode charging capacity to a positive electrode charging capacity. “AAR” represents a ratio of an effective discharging capacity of the negative electrode to a total of a capacity corresponding to an amount of inactive lithium adhered to the negative electrode and the effective discharging capacity of the negative electrode.
    Type: Grant
    Filed: July 12, 2021
    Date of Patent: September 26, 2023
    Assignee: Prime Planet Energy & Solutions, Inc.
    Inventors: Tetsuya Okado, Hirofusa Tanaka, Masashi Muraoka, Kazuki Takeno, Mio Nosaka
  • Publication number: 20220344722
    Abstract: A nonaqueous electrolyte secondary battery includes an exterior package, an electrode assembly, and an electrolyte solution. In a cross section orthogonal to a winding axis of the laminated assembly, the electrode assembly has a contour line having a corner-rounded rectangular shape. The contour line consists of a first arc-shaped portion, a straight line portion, and a second arc-shaped portion. The contour line has a height ratio (R1=H0/H1) of 1.20 to 1.35. H0 represents a distance between two points most distant from each other on the contour line. H1 represents an average length of the two line segments. The separator includes a first main surface and a second main surface. The first main surface is in contact with the negative electrode plate. A first dynamic coefficient of friction between the first main surface and the negative electrode plate is 0.52 to 0.66.
    Type: Application
    Filed: April 25, 2022
    Publication date: October 27, 2022
    Inventors: Masashi MURAOKA, Kazuki TAKENO
  • Publication number: 20220302511
    Abstract: In a method for producing a nonaqueous electrolyte secondary battery according to the present invention, a wound electrode body and a flat wound electrode body are formed by pressing. The flat wound electrode body and a cover member are connected to each other; a battery case and the cover member are integrated with each other; and a nonaqueous electrolyte solution is injected using a liquid injection port of the cover member, and the liquid injection port is sealed after the liquid injection, thereby forming a nonaqueous electrolyte secondary battery before inspection. Subsequently, the nonaqueous electrolyte secondary battery before inspection is pressed into a predetermined pressed state. A predetermined charge/discharge inspection is performed on the nonaqueous electrolyte secondary battery in the predetermined pressed state. If predetermined inspection specifications are satisfied in the predetermined charge/.
    Type: Application
    Filed: July 1, 2020
    Publication date: September 22, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Tetsuya Okado, Masashi Muraoka, Tomoharu Arai, Atsushi Miyazaki
  • Publication number: 20220294087
    Abstract: A method for producing a secondary battery according to the present invention comprises a step wherein a negative electrode collector, which has a projection having a height of from 0.36 mm to 0.45 mm on at least one of a first member and a second member, said members constituting the negative electrode collector, is resistance-welded with a core multilayer part in such a manner that the core multilayer part is sandwiched between the first member and the second member, while having the projection in contact with the core multilayer part.
    Type: Application
    Filed: July 1, 2020
    Publication date: September 15, 2022
    Inventors: Tomoharu ARAI, Shinichirou YOSHIDA, Tetsuya OKADO, Masashi MURAOKA, Atsushi MIYAZAKI
  • Patent number: 11374263
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment of the present disclosure includes a negative electrode mixture layer which contains a first region located in a flat part of an electrode body and second regions located in a pair of curved parts of the electrode body, the ratio (B/A) of the packing density (B) in each of the second regions to the packing density (A) in the first region being 0.75 or more and 0.95 or less. Further, in a section passing through the center in the axial direction of the electrode body and being perpendicular to the axial direction, the ratio (SB/SA) of the sectional area (SB) of the pair of curved parts to the sectional area (SA) of the flat part is 0.28 or more and 0.32 or less.
    Type: Grant
    Filed: September 25, 2019
    Date of Patent: June 28, 2022
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Junichi Yogo, Masashi Muraoka, Keisuke Minami
  • Publication number: 20220077545
    Abstract: A nonaqueous electrolyte secondary battery includes an exterior package, an electrode assembly, and an electrolyte solution. The exterior package stores the electrode assembly and the electrolyte solution. The electrode assembly is shaped to have a flat shape. The electrode assembly includes a layered body. The layered body includes a first separator, a positive electrode plate, a second separator, and a negative electrode plate. The first separator, the positive electrode plate, the second separator, and the negative electrode plate are layered in this order. The electrode assembly is formed by spirally winding the layered body. Each of the first separator and the second separator has a proportional limit of less than or equal to 10.2 MPa. The proportional limit is measured in a compression test in a thickness direction of each of the first separator and the second separator.
    Type: Application
    Filed: September 3, 2021
    Publication date: March 10, 2022
    Inventors: Atsushi MIYAZAKI, Tetsuya OKADO, Masashi MURAOKA, Kazutaka MITA, Shuji OGAWA, Takafumi TSUKAGOSHI
  • Publication number: 20220052373
    Abstract: A nonaqueous electrolyte secondary battery includes an electrode assembly and an electrolyte solution. The electrode assembly is impregnated with at least part of the electrolyte solution. The electrode assembly includes a positive electrode, a negative electrode, and a separator. The separator separates the positive electrode and the negative electrode from each other. The negative electrode includes a negative electrode active material. The negative electrode active material includes graphite. The following relation of a formula (1) is satisfied: “1.60?NPR/AAR?2.55”. “NPR” represents a ratio of a negative electrode charging capacity to a positive electrode charging capacity. “AAR” represents a ratio of an effective discharging capacity of the negative electrode to a total of a capacity corresponding to an amount of inactive lithium adhered to the negative electrode and the effective discharging capacity of the negative electrode.
    Type: Application
    Filed: July 12, 2021
    Publication date: February 17, 2022
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Tetsuya OKADA, Hirofusa TANAKA, Masashi MURAOKA, Kazuki TAKENO, Mio NOSAKA
  • Publication number: 20200106136
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment of the present disclosure includes a negative electrode mixture layer which contains a first region located in a flat part of an electrode body and second regions located in a pair of curved parts of the electrode body, the ratio (B/A) of the packing density (B) in each of the second regions to the packing density (A) in the first region being 0.75 or more and 0.95 or less. Further, in a section passing through the center in the axial direction of the electrode body and being perpendicular to the axial direction, the ratio (SB/SA) of the sectional area (SB) of the pair of curved parts to the sectional area (SA) of the flat part is 0.28 or more and 0.32 or less.
    Type: Application
    Filed: September 25, 2019
    Publication date: April 2, 2020
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Junichi Yogo, Masashi Muraoka, Keisuke Minami
  • Publication number: 20200106072
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment of the present disclosure includes a separator which contains a first region located in a flat part of an electrode body and second regions located in a pair of curved parts, the ratio (B/A) of the air permeability (B) in each of the second regions to the air permeability (A) in the first region being 0.5 or more and 0.9 or less. Further, in a section passing through the center in the axial direction of the electrode body and being perpendicular to the axial direction, the ratio (SB/SA) of the sectional area (SB) of the pair of curved parts to the sectional area (SA) of the flat part is 0.28 or more and 0.32 or less.
    Type: Application
    Filed: September 25, 2019
    Publication date: April 2, 2020
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Junichi Yogo, Masashi Muraoka, Keisuke Minami
  • Patent number: 10593922
    Abstract: A battery pack includes a plurality of prismatic secondary batteries with spacers each interposed therebetween. The prismatic secondary batteries each include a flat wound electrode body that is formed by winding a positive electrode plate and a negative electrode plate with a separator interposed therebetween; a prismatic outer body that houses the wound electrode body; and a sealing plate that seals an opening of the flat wound electrode body. The wound electrode body has a wound positive electrode core-exposed portion at one end portion and a wound negative electrode core-exposed portion at the other end portion. A positive electrode current collector is joined to the positive electrode core-exposed portion to form a positive electrode-joined portion, and a negative electrode current collector is joined to the negative electrode core-exposed portion to form a negative electrode-joined portion.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: March 17, 2020
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Tetsuya Okado, Keisuke Minami, Masashi Muraoka, Tomoharu Arai, Toyoki Fujihara
  • Patent number: 10511007
    Abstract: A nonaqueous electrolyte secondary battery including a positive electrode collector electrically connected to a positive electrode plate, a negative electrode collector electrically connected to a negative electrode plate. At least one of the collectors includes a first-side base portion disposed near the sealing plate, and a first-side lead portion connected to one end portion of the first-side base portion and extending towards an electrode body. The first-side lead portion includes a first-side power generating element joining portion joined to a lateral side of the electrode body, and a first-side inclined portion inclined with respect to a thickness direction of the electrode body from the first-side power generating element joining portion towards an outer side in the thickness direction. A total weight of the electrode body and nonaqueous electrolyte contained in the electrode body ranges from 200 g or more to 500 g or less.
    Type: Grant
    Filed: August 23, 2017
    Date of Patent: December 17, 2019
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Masashi Muraoka, Tomoharu Arai, Tetsuya Okado, Shingo Tode, Toyoki Fujihara
  • Patent number: 10217973
    Abstract: A prismatic secondary battery includes a first current collector and a second current collector. The first current collector includes a first base disposed along a sealing plate. The second current collector includes a second base disposed along the sealing plate. A distance between an end portion of a wound electrode body facing the sealing plate and a surface of the first base facing the wound electrode body at an end portion of the first base on a central side in the longitudinal direction of the sealing plate is shorter than a distance between the end portion of the wound electrode body facing the sealing plate and a surface of the second base facing the wound electrode body at an end portion of the second base on the central side. An insulating buffer is disposed between the wound electrode body and the above surface of the first base.
    Type: Grant
    Filed: September 21, 2017
    Date of Patent: February 26, 2019
    Assignee: SANYO Electric Co., Ltd.
    Inventors: Tomoharu Arai, Tetsuya Okado, Shinichirou Yoshida, Masashi Muraoka, Toyoki Fujihara
  • Patent number: 10181624
    Abstract: The present invention provides a metal-air battery, wherein a failure in a wiring portion can be repaired easily. The present invention provides a metal electrode cartridge including a first operation portion and a first insertion portion extended from the first operation portion, wherein the first insertion portion includes a first fuel electrode containing a metal serving as an electrode active material, the first operation portion includes a first fuel electrode terminal electrically connected to the first fuel electrode and a first air electrode connection portion, and the first air electrode connection portion includes a first internal connection terminal and a first external connection terminal.
    Type: Grant
    Filed: July 22, 2014
    Date of Patent: January 15, 2019
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Masaki Kaga, Akihito Yoshida, Hirotaka Mizuhata, Shinobu Takenaka, Masashi Muraoka, Shunsuke Sata, Tomoharu Arai
  • Publication number: 20180269449
    Abstract: A battery pack includes a plurality of prismatic secondary batteries with spacers each interposed therebetween. The prismatic secondary batteries each include a flat wound electrode body that is formed by winding a positive electrode plate and a negative electrode plate with a separator interposed therebetween; a prismatic outer body that houses the wound electrode body; and a sealing plate that seals an opening of the flat wound electrode body. The wound electrode body has a wound positive electrode core-exposed portion at one end portion and a wound negative electrode core-exposed portion at the other end portion. A positive electrode current collector is joined to the positive electrode core-exposed portion to form a positive electrode-joined portion, and a negative electrode current collector is joined to the negative electrode core-exposed portion to form a negative electrode-joined portion.
    Type: Application
    Filed: December 21, 2017
    Publication date: September 20, 2018
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Tetsuya Okado, Keisuke Minami, Masashi Muraoka, Tomoharu Arai, Toyoki Fujihara
  • Publication number: 20180097219
    Abstract: A nonaqueous electrolyte secondary battery including a positive electrode collector electrically connected to a positive electrode plate, a negative electrode collector electrically connected to a negative electrode plate. At least one of the collectors includes a first-side base portion disposed near the sealing plate, and a first-side lead portion connected to one end portion of the first-side base portion and extending towards an electrode body. The first-side lead portion includes a first-side power generating element joining portion joined to a lateral side of the electrode body, and a first-side inclined portion inclined with respect to a thickness direction of the electrode body from the first-side power generating element joining portion towards an outer side in the thickness direction. A total weight of the electrode body and nonaqueous electrolyte contained in the electrode body ranges from 200 g or more to 500 g or less.
    Type: Application
    Filed: August 23, 2017
    Publication date: April 5, 2018
    Applicant: Sanyo Electric Co., Ltd.
    Inventors: Masashi Muraoka, Tomoharu Arai, Tetsuya Okado, Shingo Tode, Toyoki Fujihara
  • Publication number: 20180097206
    Abstract: A prismatic secondary battery includes a first current collector and a second current collector. The first current collector includes a first base disposed along a sealing plate. The second current collector includes a second base disposed along the sealing plate. A distance between an end portion of a wound electrode body facing the sealing plate and a surface of the first base facing the wound electrode body at an end portion of the first base on a central side in the longitudinal direction of the sealing plate is shorter than a distance between the end portion of the wound electrode body facing the sealing plate and a surface of the second base facing the wound electrode body at an end portion of the second base on the central side. An insulating buffer is disposed between the wound electrode body and the above surface of the first base.
    Type: Application
    Filed: September 21, 2017
    Publication date: April 5, 2018
    Applicant: SANYO ELECTRIC CO., LTD.
    Inventors: Tomoharu Arai, Tetsuya Okado, Shinichirou Yoshida, Masashi Muraoka, Toyoki Fujihara
  • Publication number: 20160172728
    Abstract: The present invention provides a metal-air battery, wherein a failure in a wiring portion can be repaired easily. The present invention provides a metal electrode cartridge including a first operation portion and a first insertion portion extended from the first operation portion, wherein the first insertion portion includes a first fuel electrode containing a metal serving as an electrode active material, the first operation portion includes a first fuel electrode terminal electrically connected to the first fuel electrode and a first air electrode connection portion, and the first air electrode connection portion includes a first internal connection terminal and a first external connection terminal.
    Type: Application
    Filed: July 22, 2014
    Publication date: June 16, 2016
    Inventors: Masaki KAGA, Akihito YOSHIDA, Hirotaka MIZUHATA, Shinobu TAKENAKA, Masashi MURAOKA, Shunsuke SATA, Tomoharu ARAI
  • Publication number: 20160049674
    Abstract: Provided is a fuel cell stack, comprising: a first fuel cell including a first membrane electrode assembly, and a first fuel supply portion having a first in-cell fuel flow channel; a second fuel cell arranged on a main surface of the first fuel cell, and including a second membrane electrode assembly and a second fuel supply portion having a second in-cell fuel flow channel; and a fuel distribution portion including a liquid fuel inlet, a main flow channel connected thereto, and first and second branched flow channels connecting an end of the main flow channel with the first and second in-cell fuel flow channels, respectively, wherein a total length of the first branched flow channel and the first in-cell fuel flow channel is substantially identical to that of the second branched flow channel and the second in-cell fuel flow channel. Also provided is a fuel cell system using the stack.
    Type: Application
    Filed: September 5, 2012
    Publication date: February 18, 2016
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Tomohisa YOSHIE, Masashi MURAOKA, Takenori ONISHI, Hirotaka MIZUHATA, Mutsuko KOMODA, Shinobu TAKENAKA
  • Patent number: 9142853
    Abstract: Provided is a fuel cell stack having reduced thickness and weight and an improved output density. The fuel cell stack according to the present invention includes two or more stacked fuel cell layers, and is characterized in that at least one of the fuel cell layers is formed by arranging two or more composite unit cells in an identical plane with a gap provided therebetween, that the composite unit cell includes a plurality of unit cells and a fuel supply portion for supplying fuel to anode electrodes of the unit cells, and that the anode electrodes of the plurality of unit cells are arranged to face the fuel supply portion.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: September 22, 2015
    Assignee: SHARP KABUSHIKI KAISHA
    Inventors: Masashi Muraoka, Toshiyuki Fujita, Tomohisa Yoshie, Hironori Kambara