Patents by Inventor Masateru Ito

Masateru Ito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180237389
    Abstract: A method of producing ?-caprolactam from 3-oxoadipic acid includes: step 1 of mixing at least one selected from the group consisting of 3-oxoadipic acid and salts thereof with a catalyst and a solvent in the presence of hydrogen to produce 3-hydroxyadipic acid; and step 2 of reacting the 3-hydroxyadipic acid which is a product of step 1, a salt or carboxylic acid derivative thereof, or a mixture of these with hydrogen and ammonia.
    Type: Application
    Filed: September 8, 2016
    Publication date: August 23, 2018
    Inventors: Daijiro Tsukamoto, Masateru Ito, Katsushige Yamada, Kohei Yamashita, Masato Akahira, Koji Yamauchi
  • Publication number: 20180223318
    Abstract: A method of producing ?-hydromuconic acid using a metabolic pathway of a microorganism is disclosed. The method of producing ?-hydromuconic acid includes the step of culturing at least one type of microorganism having a capacity to produce ?-hydromuconic acid, selected from the group consisting of microorganisms belonging to the genus Escherichia, microorganisms belonging to the genus Pseudomonas, microorganisms belonging to the genus Hafnia, microorganisms belonging to the genus Bacillus, microorganisms belonging to the genus Cupriavidus, microorganisms belonging to the genus Acinetobacter, microorganisms belonging to the genus Alcaligenes, microorganisms belonging to the genus Delftia, and microorganisms belonging to the genus Shimwellia.
    Type: Application
    Filed: June 9, 2016
    Publication date: August 9, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kyohei ISOBE, Kenji KAWAMURA, Masateru ITO, Katsushige YAMADA
  • Publication number: 20180142271
    Abstract: A novel method of producing 3-hydroxyadipic acid using a metabolic pathway of a microorganism is disclosed.
    Type: Application
    Filed: June 9, 2016
    Publication date: May 24, 2018
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Kyohei ISOBE, Kenji KAWAMURA, Masateru ITO, Katsushige YAMADA
  • Publication number: 20170320819
    Abstract: A method for selective production of ?-caprolactam, wherein a substance inducible from a biomass resource is used as a material; the reaction process is short; ammonium sulfate is not produced as a by-product; and production of by-products is suppressed; is disclosed. The method for producing ?-caprolactam comprises the step of reacting a particular compound inducible from a biomass resource, such as ?-hydromuconic acid, 3-hydroxyadipic acid, or 3-hydroxyadipic acid-3,6-lactone, or a salt thereof with hydrogen or ammonia.
    Type: Application
    Filed: October 27, 2015
    Publication date: November 9, 2017
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Masateru ITO, Daijiro TSUKAMOTO, Kenji KAWAMURA, Kohei YAMASHITA, Masato AKAHIRA, Katsushige YAMADA, Koji YAMAUCHI
  • Patent number: 9533931
    Abstract: A process produces 1,4-butanediol by purifying 1,4-butanediol originated from a fermentation broth, by which process 1,4-butanediol having properties suited as a material of producing a polyester is obtained, which 1,4-butanediol enables to reduce by-production of tetrahydrofuran during the esterification reaction and to reduce the delay in polymerization. The process of producing 1,4-butanediol includes adding an alkaline substance other than an ammonia or an amine to an aqueous 1,4-butanediol-containing solution originated from a fermentation broth; distilling the resulting mixture; and recovering a 1,4-butanediol-containing solution from the vapor flow.
    Type: Grant
    Filed: April 9, 2014
    Date of Patent: January 3, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Kenji Kawamura, Izumi Morita, Masateru Ito, Satoshi Sakami, Masataka Makino, Katsushige Yamada, Mark J. Burk, Michael Japs, Warren Clark
  • Patent number: 9499460
    Abstract: An alcohol production method whereby high quality alcohol can be easily and effectively produced includes a step in which an alcohol solution, which contains sugar and/or sugar alcohol as an impurity and an alcohol other than sugar alcohol as a main component, has the sugar and/or sugar alcohol adsorptively removed therefrom by contacting the alcohol solution with one type or a mixture of two or more types of adsorbents selected from zeolite, an ion-exchange resin, silica alumina, and alumina.
    Type: Grant
    Filed: December 18, 2013
    Date of Patent: November 22, 2016
    Assignee: Toray Industries, Inc.
    Inventors: Kenji Kawamura, Masateru Ito, Satoshi Sakami, Katsushige Yamada
  • Publication number: 20160185694
    Abstract: An alcohol production method whereby high quality alcohol can be easily and effectively produced includes a step in which an alcohol solution, which contains sugar and/or sugar alcohol as an impurity and an alcohol other than sugar alcohol as a main component, has the sugar and/or sugar alcohol adsorptively removed therefrom by contacting the alcohol solution with one type or a mixture of two or more types of adsorbents selected from zeolite, an ion-exchange resin, silica alumina, and alumina.
    Type: Application
    Filed: December 18, 2013
    Publication date: June 30, 2016
    Inventors: Kenji Kawamura, Masateru Ito, Satoshi Sakami, Katsushige Yamada
  • Publication number: 20160052845
    Abstract: A process produces 1,4-butanediol by purifying 1,4-butanediol originated from a fermentation broth, by which process 1,4-butanediol having properties suited as a material of producing a polyester is obtained, which 1,4-butanediol enables to reduce by-production of tetrahydrofuran during the esterification reaction and to reduce the delay in polymerization. The process of producing 1,4-butanediol includes adding an alkaline substance other than an ammonia or an amine to an aqueous 1,4-butanediol-containing solution originated from a fermentation broth; distilling the resulting mixture; and recovering a 1,4-butanediol-containing solution from the vapor flow.
    Type: Application
    Filed: April 9, 2014
    Publication date: February 25, 2016
    Inventors: Kenji Kawamura, Izumi Morita, Masateru Ito, Satoshi Sakami, Masataka Makino, Katsushige Yamada, Mark J. Burk, Michael Japs, Warren Clark
  • Patent number: 9056805
    Abstract: Highly pure butanol can be produced by a method for producing butanol, the method comprising: Step A, wherein a butanol-containing solution is filtered through a nanofiltration membrane and a butanol-containing solution is recovered from the permeate side; Step B, wherein the butanol-containing solution obtained in Step A is passed through a reverse osmosis membrane and thereby concentrated to cause two-phase separation into a butanol phase and an aqueous phase; and Step C, wherein butanol is recovered from the butanol phase obtained in Step B.
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: June 16, 2015
    Assignee: TORAY INDUSTRIES, INC.
    Inventors: Masateru Ito, Izumi Morita, Shinichi Yamane, Katsushige Yamada
  • Patent number: 9018424
    Abstract: A method for producing a diol or triol, which has a step of removing impurities contained in a diol- or triol-containing solution, is provided. In the method, a diol- or triol-containing solution is filtered through a nanofiltration membrane having a polyamide-containing functional layer. The diol- or triol-containing solution is then collected from the permeate flow of the nanofiltration membrane.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: April 28, 2015
    Assignee: Toray Industries, Inc.
    Inventors: Izumi Morita, Masateru Ito, Hideki Sawai, Shinichi Minegishi, Katsushige Yamada, Kenji Kawamura, Shinichi Yamane
  • Publication number: 20150112041
    Abstract: A method of producing lactic acid includes removing glycerol from an aqueous lactic acid solution containing glycerol as an impurity using an ion-exchange resin. The lactic acid can be separated simply and at low cost from an aqueous lactic acid solution containing glycerol as an impurity.
    Type: Application
    Filed: May 21, 2013
    Publication date: April 23, 2015
    Inventors: Kenji Kawamura, Masateru Ito, Katsushige Yamada
  • Publication number: 20140296471
    Abstract: A diol composition includes a diol as a major component and has an electrical conductivity of 0.6 to 30 mS/m.
    Type: Application
    Filed: February 21, 2012
    Publication date: October 2, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Masateru Ito, Izumi Morita, Kenji Kawamura, Tetsuya Yamada, Sadanori Kumazawa, Katsushige Yamada
  • Publication number: 20140287461
    Abstract: A method of producing a sugar liquid using a cellulose-containing biomass as a raw material includes (a) hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution and (b) filtering the obtained aqueous sugar solution through a reverse osmosis membrane to collect a purified sugar liquid from a feed side, while removing fermentation-inhibiting substances from a permeate side.
    Type: Application
    Filed: May 28, 2014
    Publication date: September 25, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Atsushi Minamino, Masateru Ito, Hideki Sawai, Masayuki Hanakawa, Shin-ichi Minegishi, Katsushige Yamada
  • Publication number: 20140238841
    Abstract: A method of producing 2,3-butanediol includes subjecting a 2,3-butanediol culture liquid produced by microbial fermentation to nanofiltration membrane treatment and ion-exchange treatment (Step A), and then adding an alkaline substance and performing distillation (Step B).
    Type: Application
    Filed: October 12, 2012
    Publication date: August 28, 2014
    Applicant: Toray Industries, Inc.
    Inventors: Kenji Kawamura, Izumi Morita, Masateru Ito, Kyohei Isobe, Satoshi Sakami, Katsushige Yamada
  • Patent number: 8765405
    Abstract: A sugar liquid containing only very small amounts of fermentation-inhibiting substances is produced by a method for producing a sugar liquid using a cellulose-containing biomass as a raw material, the method including: (1) a step of hydrolyzing a cellulose-containing biomass to produce an aqueous sugar solution; and (2) a step of filtering the obtained aqueous sugar solution through a nanofiltration membrane and/or reverse osmosis membrane to collect a purified sugar liquid from the feed side, while removing fermentation-inhibiting substances from the permeate side.
    Type: Grant
    Filed: December 8, 2009
    Date of Patent: July 1, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Hiroyuki Kurihara, Atsushi Minamino, Masateru Ito, Hideki Sawai, Masayuki Hanakawa, Shin-ichi Minegishi, Katsushige Yamada
  • Patent number: 8759045
    Abstract: A method of producing lactic acid by separating lactic acid produced in a culture solution by microbial fermentation, comprising: a step (A) of filtering the culture solution through a nano-filtration membrane; and a step (B) of distilling a lactic-acid-containing solution produced in step (A) under a pressure of 1 Pa to atmospheric pressure (inclusive) at a temperature of 25 to 200° C. (inclusive) to recover lactic acid.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: June 24, 2014
    Assignee: Toray Industries, Inc.
    Inventors: Masateru Ito, Shin-ichi Minegishi, Eri Shimizu, Kenji Sawai, Yohito Ito, Hideki Sawai, Katsushige Yamada
  • Publication number: 20140171614
    Abstract: By subjecting an organic acid derived from a biomass resource to oxidation treatment using an oxidizing agent such as hydrogen peroxide, tert-butylhydroperoxide, ozone, sodium hypochlorite or sodium chlorite, colored impurities contained in the organic acid derived from a biomass resource can be removed.
    Type: Application
    Filed: July 20, 2012
    Publication date: June 19, 2014
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Tetsuya Yamada, Masateru Ito, Katsushige Yamada, Kenji Kawamura
  • Publication number: 20140012041
    Abstract: A method produces a lactic acid salt and includes subjecting an aqueous lactic acid salt solution comprising a formic acid salt in an amount of not less than 7.0% by weight with respect to the lactic acid salt to crystallization, and recovering the lactic acid salt. By subjecting the aqueous lactic acid salt solution including a formic acid salt in an amount of not less than 7.0% by weight with respect to the lactic acid salt to crystallization, supersaturation of the lactic acid salt can be stabilized, and the recovery of the lactic acid salt can be increased.
    Type: Application
    Filed: December 12, 2011
    Publication date: January 9, 2014
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Miyuki Horiguchi, Masateru Ito, Takeshi Munegumi, Katsushige Yamada
  • Publication number: 20130330792
    Abstract: A method of producing a chemical by continuous fermentation includes a fermentation step of converting a fermentation feedstock to a fermentation liquid containing a chemical by fermentation on cultivation of a microorganism; a membrane separation step of recovering the chemical as a filtrate by a separation membrane from the fermentation liquid; a concentrating step of obtaining a permeate and a concentrate containing the chemical by a reverse osmosis membrane from the filtrate; and/or a purification step of distilling the filtrate to increase a purity of the chemical, in which, cleaning etc. of the separation membrane in the membrane separation step is preformed by using the permeated liquid from the reverse osmosis membrane in the concentrating step and/or the condensed liquid in the purification step.
    Type: Application
    Filed: September 15, 2011
    Publication date: December 12, 2013
    Applicant: Toray Industries, Inc.
    Inventors: Norihiro Takeuchi, Masahiro Henmi, Jihoon Cheon, Masateru Ito, Hiroshi Hayakawa, Makoto Nishida
  • Patent number: 8558037
    Abstract: A method of producing butanol, which has a step of removing impurities contained in a butanol-containing solution, is provided. In the method, a butanol-containing solution is filtered through a nanofiltration membrane. Then the butanol-containing solution is collected from the permeate flow of the nanofiltration membrane.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: October 15, 2013
    Assignee: Toray Industries, Inc.
    Inventors: Izumi Morita, Masateru Ito, Hideki Sawai, Shinichi Minegishi, Katsushige Yamada, Kenji Kawamura