Patents by Inventor Masayoshi Ikeda

Masayoshi Ikeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7767056
    Abstract: This application discloses a High-Frequency plasma processing apparatus comprising a process chamber in which a substrate to be processed is placed, a process-gas introduction line for introducing a process gas into the process chamber, a first HF electrode provided in the process chamber, a first HF power source for applying voltage to the first HF electrode, thereby generating plasma of the process gas. The apparatus further comprises a second HF electrode facing the first HF electrode in the process chamber, interposing discharge space, and a series resonator connecting the second HF electrode and the ground. The frequency of the first HF power source is not lower than 30 MHz. The series resonator is resonant as the distributed constant circuit at the frequency of the first HF power source.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: August 3, 2010
    Assignee: Canon Anelva Corporation
    Inventors: Yasumi Sago, Masayoshi Ikeda, Nobuaki Tsuchiya, Hisaaki Sato
  • Publication number: 20100147801
    Abstract: This application discloses a High-Frequency plasma processing apparatus comprising a process chamber in which a substrate to be processed is placed, a process-gas introduction line for introducing a process gas into the process chamber, a first HF electrode provided in the process chamber, a first HF power source for applying voltage to the first HF electrode, thereby generating plasma of the process gas. The apparatus further comprises a second HF electrode facing the first HF electrode in the process chamber, interposing discharge space, and a series resonator connecting the second HF electrode and the ground. The frequency of the first HF power source is not lower than 30 MHz. The series resonator is resonant as the distributed constant circuit at the frequency of the first HF power source.
    Type: Application
    Filed: February 18, 2010
    Publication date: June 17, 2010
    Applicant: CANON ANELVA CORPORATION
    Inventors: Yasumi SAGO, Masayoshi IKEDA, Nobuaki TSUCHIYA, Hisaaki SATO
  • Publication number: 20090283976
    Abstract: A substrate holding apparatus comprises a substrate holding mechanism configured to hold a substrate; a heating mechanism; and a heat-conductive member which is interposed between the substrate holding mechanism and the heating mechanism to be in contact therewith and conducts heat generated by the heating mechanism to the substrate holding mechanism, wherein the heat-conductive member has a recessed section that opens to the substrate.
    Type: Application
    Filed: April 29, 2009
    Publication date: November 19, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Kazuaki Kaneko, Yoh Tanaka, Masayoshi Ikeda, Yohsuke Shibuya
  • Patent number: 7615133
    Abstract: An electrostatic chuck module for a semiconductor manufacturing apparatus which can be cooled with water and in which there is no penetration leak includes an electrostatic chuck plate of alumina and a cooling plate which is bonded to the electrostatic chuck, wherein the cooling plate is formed by forging processing to a Cu-based composite material comprising Cu—W, Cu—W—Ni, Cu—Mo, or Cu—Mo—Ni. By adjusting the ratio of Cu and Ni having a great thermal expansion coefficient and W and Mo having a small thermal expansion coefficient in a Cu-based composite material, it is possible to obtain a highly thermally conductive material having the same thermal expansion coefficient as an alumina material for an electrostatic chuck. However, since such a composite material has a penetration leak, it cannot be used in a vacuum system. According to the present invention, by conducting forging processing, a penetration leak can be prevented.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: November 10, 2009
    Assignees: Toto Ltd., Canon Anelva Corporation
    Inventors: Noriaki Tateno, Jun Miyaji, Yasumi Sago, Masayoshi Ikeda, Kazuaki Kaneko, Tomio Takamura, Tadashi Hirayama, Yoshiyuki Ikemura, Masahiko Tamaru
  • Publication number: 20090197418
    Abstract: A method of using a heat exchanger efficiently and uniformly to cool or heats portions to be controlled to a prescribed temperature, and then continuously carry out stable processing. The heat exchanger is constructed by arranging partition walls between two plates to form a fluid channel and a fin parallel with the channel or inclined by a prescribed angle on each of the two plates insides the channel so that the plate or a member in contact with the plate is cooled or heated with the fluid flowing through the channel.
    Type: Application
    Filed: February 25, 2009
    Publication date: August 6, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Yasumi SAGO, Masayoshi IKEDA, Kazuaki KANEKO, Takuji OKADA
  • Publication number: 20090173444
    Abstract: The invention is to realize a gas ejection mechanism, which makes it possible to form a uniform gas flow and to control the temperature and its distribution over a gas plate, and thereby to provide a surface processing apparatus which can continuously carry out uniform processing. A surface processing apparatus of this invention comprises: a process chamber in which a substrate holding mechanism and a gas ejection mechanism are arranged to face each other; an exhaust means; and a gas supply means; wherein a gas distribution mechanism, a cooling or the heating mechanism provided with a coolant channel or a heater to cool or heat a gas plate and a number of gas passages, and the gas plate having a number of gas outlets communicated with the gas passages are arranged in that order from the upper stream to construct the gas ejection mechanism, and wherein the gas plate is fixed to the cooling or heating mechanism with a clamping member or with an electrostatic chucking mechanism.
    Type: Application
    Filed: March 3, 2009
    Publication date: July 9, 2009
    Applicant: CANON ANELVA CORPORATION
    Inventors: Yasumi Sago, Masayoshi Ikeda, Kazuaki Kaneko, Daisuke Kondo, Osamu Morita
  • Patent number: 7513063
    Abstract: A heat exchanger efficiently and uniformly cools or heats portions to be controlled to a prescribed temperature, and then provides a surface processing apparatus which makes it possible to continuously carry out stable processing. The heat exchanger is constructed by arranging partition walls between two plates to form a fluid channel and a fin parallel with the channel or inclined by a prescribed angle on each of the two plates insides the channel so that the plate or a member in contact with the plate is cooled or heated with the fluid flowing through the channel.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: April 7, 2009
    Assignee: Canon Anelva Corporation
    Inventors: Yasumi Sago, Masayoshi Ikeda, Kazuaki Kaneko, Takuji Okada
  • Publication number: 20080156440
    Abstract: A surface processing apparatus includes a process chamber including a gas ejection mechanism; an exhaust for exhausting the inside of said process chamber; and a gas supply for supplying a gas to the gas ejection mechanism. The gas ejection mechanism includes a first gas distribution mechanism for distributing the gas into a cooling or heating mechanism, including a gas distribution plate placed in the frame member, the gas distribution plate having a plurality of holes that extend therethrough, the cooling or heating mechanism having multiple gas passages that extend therethrough, the plate having a number of outlets to eject the gas into the process chamber, wherein there are more outlets in the plate than there are gas passages, and the plate is fixed to a second gas distribution mechanism with a clamping member.
    Type: Application
    Filed: December 14, 2007
    Publication date: July 3, 2008
    Applicant: Canon Anelva Corporation
    Inventors: Yasumi Sago, Masayoshi Ikeda, Kazuaki Kaneko, Daisuke Kondo, Osamu Morita
  • Publication number: 20080113149
    Abstract: This surface processing apparatus has a reactor in which plasma is generated and a substrate whose surface is to be processed by the plasma is arranged, and a magnet plate for creating a point-cusp magnetic field distributed in an inner space of the reactor, in which the plasma is generated. The magnet plate has a plurality of magnets. These magnets are arranged by a honeycomb lattice structure in a circular plane facing in parallel a surface of the substrate. One magnetic pole end face of each of magnets is arranged at a position of each of the lattice points forming hexagonal shapes on the circular plane. The polarities of the magnetic pole end faces of two adjoining magnets are arranged to become opposite alternately. The magnet plate may be provided with a plurality of magnets arranged by a lattice structure forming a square and the magnetic force (coercive force) of some of the magnets arranged at the outermost region is reduced.
    Type: Application
    Filed: December 26, 2007
    Publication date: May 15, 2008
    Applicant: ANELVA CORPORATION
    Inventors: Akihiro Egami, Masayoshi Ikeda, Yasumi Sago, Yukito Nakagawa
  • Publication number: 20080053614
    Abstract: A surface processing apparatus includes a process chamber including a gas ejection mechanism; an exhaust for exhausting the inside of said process chamber; and a gas supply for supplying a gas to the gas ejection mechanism. The gas ejection mechanism includes a a first gas distribution mechanism for distributing the gas into a cooling or heating mechanism, including a gas distribution plate placed in the frame member, the gas distribution plate having a plurality of holes that extend therethrough, the cooling or heating mechanism having multiple gas passages that extend therethrough, the plate having a number of outlets to eject the gas into the process chamber, wherein there are more outlets in the plate than there are gas passages, and the plate is fixed to a second gas distribution mechanism with a clamping member.
    Type: Application
    Filed: August 27, 2007
    Publication date: March 6, 2008
    Applicant: CANON ANELVA CORPORATION
    Inventors: Yasumi Sago, Masayoshi Ikeda, Kazuaki Kaneko, Daisuke Kondo, Osamu Morita
  • Publication number: 20080053615
    Abstract: This application discloses a High-Frequency plasma processing apparatus comprising a process chamber in which a substrate to be processed is placed, a process-gas introduction line for introducing a process gas into the process chamber, a first HF electrode provided in the process chamber, a first HF power source for applying voltage to the first HF electrode, thereby generating plasma of the process gas. The apparatus further comprises a second HF electrode facing the first HF electrode in the process chamber, interposing discharge space, and a series resonator connecting the second HF electrode and the ground. The frequency of the first HF power source is not lower than 30 MHz. The series resonator is resonant as the distributed constant circuit at the frequency of the first HF power source.
    Type: Application
    Filed: August 8, 2007
    Publication date: March 6, 2008
    Applicant: CANON ANELVA CORPORATION
    Inventors: Yasumi SAGO, Masayoshi IKEDA, Nobuaki TSUCHIYA, Hisaaki SATO
  • Patent number: 7323081
    Abstract: This application discloses a High-Frequency plasma processing apparatus comprising a process chamber in which a substrate to be processed is placed, a process-gas introduction line for introducing a process gas into the process chamber, a first HF electrode provided in the process chamber, a first HF power source for applying voltage to the first HF electrode, thereby generating plasma of the process gas. The apparatus further comprises a second HF electrode facing the first HF electrode in the process chamber, interposing discharge space, and a series resonator connecting the second electrode and the ground. The frequency of the first HF power source is not lower than 30 MHz. The series resonator is resonant as the distributed constant circuit at the frequency of the first HF power source.
    Type: Grant
    Filed: January 14, 2003
    Date of Patent: January 29, 2008
    Assignee: Canon Anelva Corporation
    Inventors: Yasumi Sago, Masayoshi Ikeda, Nobuaki Tsuchiya, Hisaaki Sato
  • Publication number: 20080014363
    Abstract: This invention presents an ESC mechanism for chucking an object electro-statically on a chucking surface, comprising a stage having a dielectric block of which surface is the chucking surface, and a chucking electrode provided in the dielectric block. A temperature controller is provided with the stage for controlling temperature of the object. A chucking power source to apply voltage to the chucking electrode is provided so that the object is chucked. The chucking surface has concaves of which openings are shut by the chucked object. A heat-exchange gas introduction system that introduces heat-exchange gas into the concaves is provided. The concaves include a heat-exchange concave for promoting heat-exchange between the stage and the object under increased pressure, and a gas-diffusion concave for making the introduced gas diffuse to the heat-exchange concave. The gas-diffusion concave is deeper than the heat-exchange concave.
    Type: Application
    Filed: July 17, 2007
    Publication date: January 17, 2008
    Applicant: CANON ANELVA CORPORATION
    Inventors: Yasumi SAGO, Masayoshi IKEDA, Kazuaki KANEKO, Hiroki DATE
  • Patent number: 7220319
    Abstract: This application discloses the structure of an ESC stage where a chucking electrode is sandwiched by a moderation layer and a covering layer. The moderation layer and the covering layer have the thermal expansion coefficients between the dielectric plate and the chucking electrode. This application also discloses the structure of an ESC stage where a chucking electrode is sandwiched by a moderation layer and a covering layer, which have internal stress directed oppositely to that of the chucking electrode. This application further discloses a substrate processing apparatus for carrying out a process onto a substrate as the substrate is maintained at a temperature higher than room temperature, comprising the electrostatic chucking stage for holding the substrate during the process.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: May 22, 2007
    Assignee: Canon Anelva Corporation
    Inventors: Yasumi Sago, Kazuaki Kaneko, Takuji Okada, Masayoshi Ikeda, Toshihiro Tachikawa, Tadashi Inokuchi, Takashi Kayamoto
  • Patent number: 7175737
    Abstract: This application discloses the structure of an ESC stage where a chucking electrode is sandwiched by a moderation layer and a covering layer. The moderation layer and the covering layer have the thermal expansion coefficients between the dielectric plate and the chucking electrode. This application also discloses optimum total thickness of the ESC stage, optimum volume ratio of composite which the moderation layer is made of, and an optimum range of the thermal expansion coefficient of the composite. This application further discloses a substrate processing apparatus for carrying out a process onto a substrate as the substrate is maintained at a temperature higher than room temperature, comprising the electrostatic chucking stage for holding the substrate during the process.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: February 13, 2007
    Assignee: Canon Anelva Corporation
    Inventors: Yasumi Sago, Kazuaki Kaneko, Takuji Okada, Masayoshi Ikeda
  • Patent number: 7011744
    Abstract: A brine supply unit for supplying brine to at least one load after controlling the brine so as to meet a target temperature of the load comprises: a heat exchanger disposed at a brine-cooling channel, through which the brine returned from the load flows, for cooling the brine with water for industrial use; a heater disposed at a brine-heating channel formed in parallel with the brine-cooling channel, through which the brine flows, for heating the brine; a mixing section disposed at a connecting portion between the brine-cooling channel and the brine-heating channel, for mixing the cooled brine and the heated brine; and a tank disposed between the mixing section and the load, which has a capacity of about 10 liters or more and is constructed so that the brine can pass therethrough slowly to relieve a sudden temperature change of the brine.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: March 14, 2006
    Assignees: Choshu Industry Co., Ltd., Anelva Corporation
    Inventors: Tomio Takamura, Tadashi Hirayama, Yoshiyuki Ikemura, Masahiko Tamaru, Yasumi Sago, Masayoshi Ikeda, Kazuaki Kaneko, Jun Miyaji, Noriaki Tateno
  • Publication number: 20050127619
    Abstract: An electrostatic chuck module for a semiconductor manufacturing apparatus which can be cooled with water and in which there is no penetration leak includes an electrostatic chuck plate of alumina and a cooling plate which is bonded to the electrostatic chuck, wherein the cooling plate is formed by forging processing to a Cu-based composite material comprising Cu—W, Cu—W—Ni, Cu—Mo, or Cu—Mo—Ni. By adjusting the ratio of Cu and Ni having a great thermal expansion coefficient and W and Mo having a small thermal expansion coefficient in a Cu-based composite material, it is possible to obtain a highly thermally conductive material having the same thermal expansion coefficient as an alumina material for an electrostatic chuck. However, since such a composite material has a penetration leak, it cannot be used in a vacuum system. According to the present invention, by conducting forging processing, a penetration leak can be prevented.
    Type: Application
    Filed: December 3, 2002
    Publication date: June 16, 2005
    Inventors: Noriaki Tateno, Jun Miyaji, Yasumi Sago, Masayoshi Ikeda, Kazuaki Kaneko, Tomio Takamura, Tadashi Hirayama, Yoshiyuki Ikemura, Masahiko Tamaru
  • Patent number: 6774570
    Abstract: This application discloses the technique of the RF plasma processing using two RF waves of different frequencies, where plasma is generate and retained sufficiently and stably. The first frequency is for generating plasma by igniting a discharge, and the second frequency is for generating self-biasing voltage at a substrate to be processed. The wave of the second frequency is applied with a time-lag after applying the RF wave of the first frequency. This application also discloses the impedance matching technique in the RF plasma processing, where impedance to be provided is optimized both for igniting the discharge and for stabilizing the plasma.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: August 10, 2004
    Assignee: Anelva Corporation
    Inventors: Nobuaki Tsuchiya, Yasumi Sago, Masayoshi Ikeda
  • Publication number: 20040134616
    Abstract: This application discloses a High-Frequency plasma processing apparatus comprising a process chamber in which a substrate to be processed is placed, a process-gas introduction line for introducing a process gas into the process chamber, a first HF electrode provided in the process chamber, a first HF power source for applying voltage to the first HF electrode, thereby generating plasma of the process gas. The apparatus further comprises a second HF electrode facing the first HF electrode in the process chamber, interposing discharge space, and a series resonator connecting the second electrode and the ground. The frequency of the first HF power source is not lower than 30 MHz. The series resonator is resonant as the distributed constant circuit at the frequency of the first HF power source.
    Type: Application
    Filed: January 14, 2003
    Publication date: July 15, 2004
    Inventors: Yasumi Sago, Masayoshi Ikeda, Nobuaki Tsuchiya, Hisaaki Sato
  • Publication number: 20030222416
    Abstract: This application discloses the structure of an ESC stage where a chucking electrode is sandwiched by a moderation layer and a covering layer. The moderation layer and the covering layer have the thermal expansion coefficients between the dielectric plate and the chucking electrode. This application also discloses the structure of an ESC stage where a chucking electrode is sandwiched by a moderation layer and a covering layer, which have internal stress directed oppositely to that of the chucking electrode. This application further discloses a substrate processing apparatus for carrying out a process onto a substrate as the substrate is maintained at a temperature higher than room temperature, comprising the electrostatic chucking stage for holding the substrate during the process.
    Type: Application
    Filed: April 15, 2003
    Publication date: December 4, 2003
    Inventors: Yasumi Sago, Kazuaki Kaneko, Takuji Okada, Masayoshi Ikeda, Toshihiro Tachikawa, Tadashi Inokuchi, Takashi kayamoto