Patents by Inventor Masayuki Natsui

Masayuki Natsui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20130333813
    Abstract: A punch 1 includes a forming land portion 2 formed in parallel with a punch axis 7, a forming R-portion 3 having an arc-shaped cross-section and formed continuously with the forming land portion 2 on a tip end side with respect to the forming land portion 2, and a recess portion 5 formed on a base end side with respect to the forming land portion 2 and having a diameter smaller than a diameter of the forming land portion 2. A Rockwell hardness HRF of the blank 20 is within a range of 65 to 105. The curvature radius R of the forming R-portion 3 of the punch 1 is set to be larger than the thickness L of a cylindrical peripheral wall portion 21 of the forged product 25. The length B of the forming land portion 2 of the punch 1 is set within a range of 0.05 to 0.15 mm. The recess width C of the recess portion 5 with respect to the forming land portion 2 of the punch 1 is set within a range of 0.15 to 1.0 mm.
    Type: Application
    Filed: December 19, 2011
    Publication date: December 19, 2013
    Applicant: SHOWA DENKO K.K.
    Inventor: Masayuki Natsui
  • Patent number: 7257981
    Abstract: A closed forging method for producing a forged product includes preparing as a forging material a cylindrical cast ingot that has a volume the same as the volume of a forged product and assumes a shape having an upper surface, a lower surface and a side surface and containing no angular portion; and applying pressure to the side surface of the forging material. The shape has a ratio of the lateral length of a projection profile of the forging material as viewed in the direction perpendicular to the direction of pressure application to a length of the forging material as measured in the direction of pressure application is 1 or less. The forged product obtained is a preform of an upper arm or a lower arm with a plurality of branches that is a suspension part for a vehicle or a yoke with a plurality of branches that is a joint part employed in a vehicle suspension. The preform or yoke has metal flow lines along each branch and exhibits enhanced mechanical strength.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: August 21, 2007
    Assignee: Showa Denko K.K.
    Inventors: Masayuki Natsui, Takafumi Nakahara
  • Publication number: 20040093926
    Abstract: A closed forging method for producing a forged product includes preparing as a forging material a cylindrical cast ingot that has a volume the same as the volume of a forged product and assumes a shape having an upper surface, a lower surface and a side surface and containing no angular portion; and applying pressure to the side surface of the forging material. The shape has a ratio of the lateral length of a projection profile of the forging material as viewed in the direction perpendicular to the direction of pressure application to a length of the forging material as measured in the direction of pressure application is 1 or less. The forged product obtained is a preform of an upper arm or a lower arm with a plurality of branches that is a suspension part for a vehicle or a yoke with a plurality of branches that is a joint part employed in a vehicle suspension. The preform or yoke has metal flow lines along each branch and exhibits enhanced mechanical strength.
    Type: Application
    Filed: September 29, 2003
    Publication date: May 20, 2004
    Inventors: Masayuki Natsui, Takafumi Nakahara