Patents by Inventor Masayuki Tamura
Masayuki Tamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10337974Abstract: A particulate matter detection sensor has an element part for detecting an amount of PM contained in exhaust gas emitted from an internal combustion engine. A deposition part and at least a pair of detection electrodes are formed on an end surface of the element part. Some of particles of PM is deposited on the deposition part. The pair of detection electrodes are arranged on the deposition part. The particulate matter detection sensor changes its output electrical signal according to variation of electrical properties between the pair of the detection electrodes due to deposition of PM on the deposition part. A concave collection part is formed on the deposition part. The concave collection part has a concaved shape when viewed from the edge surface of the element part.Type: GrantFiled: April 12, 2016Date of Patent: July 2, 2019Assignee: DENSO CORPORATIONInventors: Tomotaka Mouri, Masayuki Tamura, Masahiro Yamamoto, Go Miyagawa, Hironobu Shimokawa, Kazuhiko Koike
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Patent number: 10208643Abstract: A particulate matter detection apparatus includes a particulate matter quantity detection means, a temperature detection means that detects the temperature of exhaust gas, a control unit and a heating means. The particulate matter quantity detection means includes a particulate matter deposition portion that deposits thereon part of particulate matter contained in the exhaust gas emitted from an internal combustion engine and a pair of opposite electrodes arranged apart from each other on the particulate matter deposition portion. The control unit determines a deposition quantity of the particulate matter on the particulate matter deposition portion based on an electrical signal outputted by the particulate matter quantity detection means and receives information on the temperature of the exhaust gas detected by the temperature detection means. The control unit controls the heating means to heat the particulate matter deposition portion to 300° C.-800° C. during a cold start of the internal combustion engine.Type: GrantFiled: June 12, 2015Date of Patent: February 19, 2019Assignee: DENSO CORPORATIONInventors: Go Miyagawa, Hirokatsu Imagawa, Masayuki Tamura
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Publication number: 20190032588Abstract: After an engine is started, an ECU performs first regeneration processing of a PM sensor through heating by a heater and, after the first regeneration processing, applies a voltage continuously to detection electrodes for a predetermined voltage application period. The ECU causes PM to adhere to an insulating substrate due to the voltage application and, at a time point after the predetermined time period has elapsed, determines the amount of PM that is adhering to the insulating substrate. When a predetermined condition is satisfied outside the voltage application period, the ECU determines whether the amount of adhering PM on the insulating substrate is equal to or greater than an excess determination threshold value. If the amount of adhering PM is determined to be equal to or greater than the excess determination threshold value, the ECU performs second regeneration processing of the PM sensor, through heating by the heater.Type: ApplicationFiled: January 18, 2017Publication date: January 31, 2019Applicant: Denso CorporationInventors: Masahiro YAMAMOTO, Masayuki TAMURA, Takashi ARAKI, Go MIYAGAWA, Manabu YOSHIDOME, Masato KATSUNO, Toshihiro SAKAWA
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Publication number: 20180313243Abstract: A particulate matter detecting device includes: an element unit on which particulate matter contained in exhaust gas from an internal combustion engine is deposited; a heater that heats the element unit; a detecting unit that detects the amount of particulate matter on the basis of electrical characteristics of the element unit; and a control unit that controls the operation of the heater. For a predetermined period that does not include a period in which the particulate matter is deposited on the element unit, the control unit operates the heater using a predetermined amount of control set in advance such that the temperature of the element unit is higher than the temperature of the exhaust gas and lower than a predetermined temperature at which the element unit is thermally degraded.Type: ApplicationFiled: October 21, 2016Publication date: November 1, 2018Inventors: Masayuki TAMURA, Takashi ARAKI, Masahiro YAMAMOTO, Go MIYAGAWA, Manabu YOSHIDOME, Masato KATSUNO, Toshihiro SAKAWA
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Publication number: 20180313739Abstract: An apparatus which detects particulate matter is provided. This apparatus estimates a volume of water inside an exhaust passage using estimation sections. When an estimated volume of water is larger than a water drainage threshold, an element portion is heated using a heater by the first temperature range controller, in a temperature range which resists water-induced cracking independent of a volume of water droplets. If the estimated volume of water is less than a water drainage threshold, the water drainage determination section determines that the water drainage of the exhaust passage is completed. Additionally, if it is estimated that the water drainage is completed, the element portion is heated by a second temperature controller at temperature lower than a starting temperature of combustion of particulate matter and in order to repel water adhered onto the element portion in a water-repellent temperature range for a predetermined period.Type: ApplicationFiled: October 20, 2016Publication date: November 1, 2018Inventors: Go MIYAGAWA, Masayuki TAMURA, Masahiro YAMAMOTO, Takashi ARAKI, Toshihiro SAKAWA, Masato KATSUNO, Manabu YOSHIDOME
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Publication number: 20180306087Abstract: A particulate matter detection apparatus is provided with an element portion onto which PM contained in exhaust gas of an engine adheres thereto. A heater which heats the element portion, a quantity detecting portion which detects a quantity of the PM based on electrical properties of the element portion and a temperature detecting portion which detects a temperature of the element portion. The apparatus is further provided with a first and second temperature controller. The first temperature controller heats the element portion using a heater in a first period, which excludes a period in which PM adheres to the element portion based on a detected temperature of the element portion. The element portion is heated in a first temperature range to combust soluble organic fractions contained in the PM and resist melting of ash components contained in the PM. The first period excludes a period in which PM adheres to the element portion.Type: ApplicationFiled: October 21, 2016Publication date: October 25, 2018Applicant: Denso CorporationInventors: Takashi ARAKI, Masayuki TAMURA, Masahiro YAMAMOTO, Go MIYAGAWA, Toshihiro SAKAWA, Masato KATSUNO, Manabu YOSHIDOME
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Publication number: 20180266934Abstract: A particulate matter detection sensor has an element part for detecting an amount of PM contained in exhaust gas emitted from an internal combustion engine. A deposition part and at least a pair of detection electrodes are formed on an end surface of the element part. Some of particles of PM is deposited on the deposition part. The pair of detection electrodes are arranged on the deposition part. The particulate matter detection sensor changes its output electrical signal according to variation of electrical properties between the pair of the detection electrodes due to deposition of PM on the deposition part. A concave collection part is formed on the deposition part. The concave collection part has a concaved shape when viewed from the edge surface of the element part.Type: ApplicationFiled: April 12, 2016Publication date: September 20, 2018Inventors: Tomotaka MOURI, Masayuki TAMURA, Masahiro YAMAMOTO, Go MIYAGAWA, Hironobu SHIMOKAWA, Kazuhiko KOIKE
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Publication number: 20180266936Abstract: A sensor element which has a pair of positive and negative detection electrodes disposed on a surface of an insulation body as a detecting portion and a cover body configured to cover an opening of a cylindrical housing. The cover body is provided with gas inlet and outlet holes via which the measuring gas is introduced and discharged. The pair of detection electrodes have a plurality of wire electrodes. The wire electrodes electrically connected to the positive electrode and the wire electrodes electrically connected to the negative electrode are alternately arranged in parallel. Any one of a first insulation layer which is a narrow electrode interval Dn and a second insulation layer which is a wide electrode interval Dw, arranged between adjacent wire electrodes, and the first insulation layer arranged in a center part of the detecting portion.Type: ApplicationFiled: September 14, 2016Publication date: September 20, 2018Applicant: Denso CorporationInventors: Masahiro YAMAMOTO, Masayuki TAMURA, Go MIYAGAWA, Toru KATAFUCHI, Takehito KIMATA, Yuto TAMEI
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Publication number: 20180195933Abstract: A particulate matter sensor and a particulate matter sensing system using such a sensor are provided which are capable of being produced at decreased cost and accurately measuring the temperature of a heater. The particulate matter sensor includes a deposition portion on which particulate matter contained in exhaust gas is accumulated, a pair of electrodes which are disposed on the deposition portion and separate from each other, a heater which heats the deposition portion, and a pair of heater leads which form a path through which electrical current is delivered to the heater. A sensing line is connected to at least one of the heater leads to measure a resistance of the heater lead.Type: ApplicationFiled: June 8, 2016Publication date: July 12, 2018Inventors: Go MIYAGAWA, Kouji ANDOH, Masayuki TAMURA, Hirokatsu IMAGAWA, Takao MISHIMA, Hideki YAMADA, Masahiro YAMAMOTO
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Publication number: 20180187623Abstract: A filter malfunction determination apparatus includes a calculator that calculates, upon determination that a rapid output increase has occurred, an amount of change of a parameter value output from a sensor before and after the rapid output increase. The calculator calculates, based on the calculated amount of change, a correction value for correcting at least one of the parameter value output from the sensor and a malfunction determination threshold. The filter malfunction determination apparatus includes an offset corrector configured to perform, based on the correction value, offset correction of at least one of the parameter value output from the sensor and the malfunction determination threshold after determination that the rapid output increase has occurred.Type: ApplicationFiled: June 30, 2016Publication date: July 5, 2018Inventors: Masahiro YAMAMOTO, Manabu YOSHIDOME, Masayuki TAMURA, Go MIYAGAWA
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Publication number: 20180159304Abstract: A pipe material used as a discharge electrode of a spark plug for an internal combustion engine comprises an outer layer made of a Ni-based alloy, an inner layer made of a Pt-based alloy provided inside the outer layer, and an intermediate layer provided between the outer layer and the inner layer.Type: ApplicationFiled: December 1, 2017Publication date: June 7, 2018Inventors: Masayuki TAMURA, Yuji KAJI, Yoshinori DOI, Shinya TANAKA, Atsushi YOSHIDA
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Patent number: 9958412Abstract: A gas sensor element having a porous protective layer with excellent water repellency. Provided is a gas sensor element having a detection portion, which has a stack of a solid electrolyte body having a pair of electrodes on opposite sides thereof and a heat generating body including a heat generating source, and a porous protective layer formed around the detection portion. The porous protective layer has thermal conductivity ? in the range of 0.2 to 5 W/mK, and has ?Cp?, which is the product of the thermal conductivity ?(W/mK), density ?(g/m3), and specific heat Cp(J/gK), in the range of 5.3×105 to 2.1×107 WJ/m4K2.Type: GrantFiled: July 7, 2015Date of Patent: May 1, 2018Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, DENSO CORPORATIONInventors: Hiroki Nishijima, Yoshiharu Miyake, Haruki Kondo, Makoto Nakae, Tooru Takeuchi, Masayuki Tamura, Atsushi Murai
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Publication number: 20170350300Abstract: A particulate matter sensor detecting particulate matter in exhaust emissions is provided, which is resistant to having sensor surfaces buried by particulate matter residue. Detection electrodes are provided, with alternating polarity, laminated in a laminating direction, separated by insulation. Of the detection electrodes, first detection electrodes of one polarity and second detection electrodes of the other polarity are exposed perpendicular to the laminating direction. In the direction perpendicular to the laminating direction, the particulate matter sensor has target accumulating parts on which the particulate matter is accumulated. In the target accumulating parts, the thickness W1 of the first detection electrodes in the laminating direction is greater than the thickness W2 of the second detection electrodes in the laminating direction.Type: ApplicationFiled: December 21, 2015Publication date: December 7, 2017Inventors: Kazuhiko KOIKE, Hironobu SHIMOKAWA, Masayuki TAMURA
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Publication number: 20170322134Abstract: A particulate matter detection element 1 includes paired detection electrodes 12 for detecting particulate matter contained in exhaust gas discharged from an internal combustion engine, and insulating member 13 made of electrically insulating material. In the particulate matter detection element 1, at least part of the paired detection electrodes 12 is exposed from the insulating member 13 in the direction perpendicular to the lamination direction of the paired detection electrodes 1, to cause part of the particulate matter to deposit thereon. The surface roughness of at least the insulating member disposed between the paired detection electrodes is between 0.8 ?m and 8.0 ?m in 10-point average roughness.Type: ApplicationFiled: September 8, 2015Publication date: November 9, 2017Inventors: Kazuhiko KOIKE, Hironobu SHIMOKAWA, Masayuki TAMURA, Go MIYAGAWA, Tomotaka MOURI
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Publication number: 20170315042Abstract: A particulate matter detection sensor has an accumulation section for accumulating a part of particulate matter particles contained in exhaust gas emitted from an internal combustion engine, and a pair of a first detection electrode and a second detection electrode formed on the accumulation section. The second detection electrode is formed separated from the first detection electrode. The first detection electrode has projecting parts which project toward the second detection electrode. Because a separation between the first and second detection electrodes is locally reduced at the projecting parts, the projecting parts attract and accumulate more particulate matter, and this structure makes it possible to allow the particulate matter detection sensor to have improved detection sensitivity.Type: ApplicationFiled: October 8, 2015Publication date: November 2, 2017Inventors: Go MIYAGAWA, Masayuki TAMURA
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Publication number: 20170307501Abstract: A control unit (6) estimates an output value of a PM sensor (S2) located at a downstream side of a DPF used as a reference filter, and detects whether the estimated output value exceeds a predetermined value (S3). When the estimated output value exceeds the predetermined value (YES in S3), the control unit detects an output value of the PM sensor (S4), and a heater heats the PM sensor (S5). The control unit detects an output value of the PM sensor (S6) after the PM sensor is heated, and calculates a change ratio of the output values of the PM sensor before and after heating (S7). The control unit estimates an average particle size of PM based on the calculated change ratio (S8), and detects whether the DPF has failed based on a comparison result of a corrected output value of the PM sensor with a threshold value.Type: ApplicationFiled: October 2, 2015Publication date: October 26, 2017Inventors: Hironobu SHIMOKAWA, Kazuhiko KOIKE, Kensuke TAKIZAWA, Manabu YOSHIDOME, Masayuki TAMURA
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Publication number: 20170131185Abstract: A particulate matter detection sensor includes a particulate matter detection unit for changing the output of an electrical signal in accordance with change in the electrical characteristics due to the deposition of particulate matter contained in an exhaust gas G discharged from an internal combustion engine, and a cover member having a cylindrical cover wall and disposed to surround the particulate matter detection unit. The particulate matter detection unit includes a deposition portion on which a part of the particulate matter is deposited, and a plurality of detection electrodes disposed being spaced apart from each other on the deposition portion. The deposition portion of the particulate matter detection unit is arranged so as to be oriented towards the tip side of the cover member. The cover wall of the cover member includes a plurality of exhaust gas introduction holes formed at positions closer to the tip side than is the deposition portion.Type: ApplicationFiled: June 2, 2015Publication date: May 11, 2017Inventors: Kazuhiko KOIKE, Masayuki TAMURA, Hirokatsu IMAGAWA
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Publication number: 20170122179Abstract: A particulate matter detection apparatus includes a particulate matter quantity detection means, a temperature detection means that detects the temperature of exhaust gas, a control unit and a heating means. The particulate matter quantity detection means includes a particulate matter deposition portion that deposits thereon part of particulate matter contained in the exhaust gas emitted from an internal combustion engine and a pair of opposite electrodes arranged apart from each other on the particulate matter deposition portion. The control unit determines a deposition quantity of the particulate matter on the particulate matter deposition portion based on an electrical signal outputted by the particulate matter quantity detection means and receives information on the temperature of the exhaust gas detected by the temperature detection means. The control unit controls the heating means to heat the particulate matter deposition portion to 300° C.-800° C. during a cold start of the internal combustion engine.Type: ApplicationFiled: June 12, 2015Publication date: May 4, 2017Inventors: Go MIYAGAWA, Hirokatsu IMAGAWA, Masayuki TAMURA
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Publication number: 20160137344Abstract: A pallet according to one embodiment of the present invention conveys a workpiece mounted thereon, and the pallet is equipped with a retaining member that includes a bag member formed of an elastic material, and a particle member filled in the bag member at a portion where the workpiece is mounted, in the retaining member, the particle member is deformed into a desired shape by increasing a volume ratio of the particle member relative to an inner volume of the bag member and the particle member is stiffened while the desired shape of the particle member is retained, wherein in the retaining member, the mounted workpiece is pressed at the portion where the workpiece is mounted so as to deform the particle member into a shape corresponding to the workpiece, and the particle member is stiffened while the shape corresponding to the workpiece is retained.Type: ApplicationFiled: November 10, 2015Publication date: May 19, 2016Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masayuki TAMURA, Hirofumi MATSUOKA
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Publication number: 20160018357Abstract: A gas sensor element having a porous protective layer with excellent water repellency. Provided is a gas sensor element having a detection portion, which has a stack of a solid electrolyte body having a pair of electrodes on opposite sides thereof and a heat generating body including a heat generating source, and a porous protective layer formed around the detection portion. The porous protective layer has thermal conductivity ? in the range of 0.2 to 5 W/mK, and has ?Cpp, which is the product of the thermal conductivity ?(W/mK), density ?(g/m3), and specific heat Cp(J/gK), in the range of 5.3×105 to 2.1×107 WJ/m4K2.Type: ApplicationFiled: July 7, 2015Publication date: January 21, 2016Applicants: DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroki NISHIJIMA, Yoshiharu MIYAKE, Haruki KONDO, Makoto NAKAE, Tooru TAKEUCHI, Masayuki TAMURA, Atsushi MURAI