Abstract: A nuclear reactor includes a pressure vessel, and a control rod assembly including at least one movable control rod comprising a neutron absorbing material, a control rod drive mechanism (CRDM) for controlling movement of the at least one control rod, and a coupling operatively connecting the at least one control rod and the CRDM. The coupling includes a first portion comprising a first material having a first density at room temperature, and a second portion comprising a second material having a second density at room temperature that is greater than the first density. In some embodiments the coupling includes a connecting rod including a hollow or partially hollow connecting rod tube comprising a first material having a first density and a filler disposed in the hollow or partially hollow connecting rod tube, the filler comprising a second material having a second density greater than the first density.

Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel and a nuclear reactor core disposed in a lower vessel section. A hollow cylindrical central riser is disposed concentrically inside the pressure vessel. A downcomer annulus is defined between the central riser and the pressure vessel. A reactor coolant pump (RCP) includes (i) an impeller disposed above the nuclear reactor core and in fluid communication with the downcomer annulus to impel primary coolant downward through the downcomer annulus, (ii) a pump motor disposed outside of the pressure vessel, and (iii) a drive shaft operatively connecting the pump motor with the impeller. The PWR may include an internal steam generator in the downcomer annulus, with the impeller is disposed below the steam generator. The impeller may be disposed in the downcomer annulus. The RCP may further comprise a pump casing that with the impeller defines a centrifugal pump.

Abstract: A pressurized water nuclear reactor (PWR) includes a pressure vessel having a lower portion containing a nuclear reactor core comprising a fissile material and an upper portion defining an internal pressurizer volume. A condenser is secured to, and optionally supported by, the upper portion of the pressure vessel. A condenser inlet is in fluid communication with the internal pressurizer volume. A heat sink is in fluid communication with the condenser such that the condenser operates as a passive heat exchanger to condense steam from the internal pressurizer volume into condensate while rejecting heat to the heat sink. A condenser outlet connects with the pressure vessel to return condensate to the pressure vessel. A single metal forging having a first end welded to the pressure vessel and a second end welded to the condenser inlet may provide the fluid communication between the condenser inlet and the internal pressurizer volume.

Abstract: A nuclear reactor includes a pressure vessel, and a control rod assembly including at least one movable control rod comprising a neutron absorbing material, a control rod drive mechanism (CRDM) for controlling movement of the at least one control rod, and a coupling operatively connecting the at least one control rod and the CRDM. The coupling includes a first portion comprising a first material having a first density at room temperature, and a second portion comprising a second material having a second density at room temperature that is greater than the first density. In some embodiments the coupling includes a connecting rod including a hollow or partially hollow connecting rod tube comprising a first material having a first density and a filler disposed in the hollow or partially hollow connecting rod tube, the filler comprising a second material having a second density greater than the first density.

Abstract: A control rod guide frame comprises a self supporting stack of two or more columnar elements defining a central passage. The columnar elements may include mating features that mate at abutments between adjacent columnar elements of the stack. The control rod guide frame is suitably used in conjunction with a control rod drive mechanism (CRDM) operatively connected with at least one control rod, and a nuclear reactor core, in which the CRDM moves the at least one control rod into and out of the nuclear reactor core under guidance of the control rod guide frame. In another embodiment, a control rod guide frame comprises a stack of two or more columnar elements defining a central passage having a constant cross-section as a function of position along the central passage. In another embodiment, a control rod guide frame comprises an extruded columnar element providing continuous control rod guidance.

Abstract: In an illustrative embodiment, a pressurized water nuclear reactor (PWR) includes a pressure vessel (12, 14, 16), a nuclear reactor core (10) disposed in the pressure vessel, and a vertically oriented hollow central riser (36) disposed above the nuclear reactor core inside the pressure vessel. A once-through steam generator (OTSG) (30) disposed in the pressure vessel includes vertical tubes (32) arranged in an annular volume defined by the central riser and the pressure vessel. The OTSG further includes a fluid flow volume surrounding the vertical tubes and having a feedwater inlet (50) and a steam outlet (52). The PWR has an operating state in which feedwater injected into the fluid flow volume at the feedwater inlet is converted to steam by heat emanating from primary coolant flowing inside the tubes of the OTSG, and the steam is discharged from the fluid flow volume at the steam outlet.

Abstract: A nuclear reactor includes a pressure vessel, and a control rod assembly including at least one movable control rod comprising a neutron absorbing material, a control rod drive mechanism (CRDM) for controlling movement of the at least one control rod, and a coupling operatively connecting the at least one control rod and the CRDM. The coupling includes a first portion comprising a first material having a first density at room temperature, and a second portion comprising a second material having a second density at room temperature that is greater than the first density. In some embodiments the coupling includes a connecting rod including a hollow or partially hollow connecting rod tube comprising a first material having a first density and a filler disposed in the hollow or partially hollow connecting rod tube, the filler comprising a second material having a second density greater than the first density.

Abstract: In an illustrative embodiment, a pressurized water nuclear reactor (PWR) includes a pressure vessel (12, 14, 16), a nuclear reactor core (10) disposed in the pressure vessel, and a vertically oriented hollow central riser (36) disposed above the nuclear reactor core inside the pressure vessel. A once-through steam generator (OTSG) (30) disposed in the pressure vessel includes vertical tubes (32) arranged in an annular volume defined by the central riser and the pressure vessel. The OTSG further includes a fluid flow volume surrounding the vertical tubes and having a feedwater inlet (50) and a steam outlet (52). The PWR has an operating state in which feedwater injected into the fluid flow volume at the feedwater inlet is converted to steam by heat emanating from primary coolant flowing inside the tubes of the OTSG, and the steam is discharged from the fluid flow volume at the steam outlet.

Abstract: A pressurized water nuclear reactor (PWR) includes a once through steam generator (OTSG) disposed in a generally cylindrical pressure vessel and a divider plate spaced apart from the open end of a central riser. A sealing portion of the pressure vessel and the divider plate define an integral pressurizer volume that is separated by the divider plate from the remaining interior volume of the pressure vessel. An internal control rod drive mechanism (CRDM) has all mechanical and electromagnetomotive components including at least a motor and a lead screw disposed inside the pressure vessel. Optionally CRDM units are staggered at two or more different levels such that no two neighboring CRDM units are at the same level. Internal primary coolant pumps have all mechanical and electromagnetomotive components including at least a motor and at least one impeller disposed inside the pressure vessel. Optionally, the pumps and/or CRDM are arranged below the OTSG.

Abstract: A pressurized water nuclear reactor (PWR) includes a once through steam generator (OTSG) disposed in a generally cylindrical pressure vessel and a divider plate spaced apart from the open end of a central riser. A sealing portion of the pressure vessel and the divider plate define an integral pressurizer volume that is separated by the divider plate from the remaining interior volume of the pressure vessel. An internal control rod drive mechanism (CRDM) has all mechanical and electromagnetomotive components including at least a motor and a lead screw disposed inside the pressure vessel. Optionally CRDM units are staggered at two or more different levels such that no two neighboring CRDM units are at the same level. Internal primary coolant pumps have all mechanical and electromagnetomotive components including at least a motor and at least one impeller disposed inside the pressure vessel.

Abstract: A nuclear reactor includes a pressure vessel, and a control rod assembly including at least one movable control rod comprising a neutron absorbing material, a control rod drive mechanism (CRDM) for controlling movement of the at least one control rod, and a coupling operatively connecting the at least one control rod and the CRDM. The coupling includes a first portion comprising a first material having a first density at room temperature, and a second portion comprising a second material having a second density at room temperature that is greater than the first density. In some embodiments the coupling includes a connecting rod including a hollow or partially hollow connecting rod tube comprising a first material having a first density and a filler disposed in the hollow or partially hollow connecting rod tube, the filler comprising a second material having a second density greater than the first density.

Abstract: A pressurized water nuclear reactor (PWR) includes a once through steam generator (OTSG) disposed in a generally cylindrical pressure vessel and a divider plate spaced apart from the open end of a central riser. A sealing portion of the pressure vessel and the divider plate define an integral pressurizer volume that is separated by the divider plate from the remaining interior volume of the pressure vessel. An internal control rod drive mechanism (CRDM) has all mechanical and electromagnetomotive components including at least a motor and a lead screw disposed inside the pressure vessel. Optionally CRDM units are staggered at two or more different levels such that no two neighboring CRDM units are at the same level. Internal primary coolant pumps have all mechanical and electromagnetomotive components including at least a motor and at least one impeller disposed inside the pressure vessel. Optionally, the pumps and/or CRDM are arranged below the OTSG.

Abstract: An integral pressurized water nuclear reactor for the production of steam utilizing a helical coil steam generator, a plurality of internal circulation pumps, and an internal control rod drive mechanism structure.

Abstract: In an illustrative embodiment, a pressurized water nuclear reactor (PWR) includes a pressure vessel (12, 14, 16), a nuclear reactor core (10) disposed in the pressure vessel, and a vertically oriented hollow central riser (36) disposed above the nuclear reactor core inside the pressure vessel. A once-through steam generator (OTSG) (30) disposed in the pressure vessel includes vertical tubes (32) arranged in an annular volume defined by the central riser and the pressure vessel. The OTSG further includes a fluid flow volume surrounding the vertical tubes and having a feedwater inlet (50) and a steam outlet (52). The PWR has an operating state in which feedwater injected into the fluid flow volume at the feedwater inlet is converted to steam by heat emanating from primary coolant flowing inside the tubes of the OTSG, and the steam is discharged from the fluid flow volume at the steam outlet.

Abstract: A nuclear reactor includes a pressure vessel, and a control rod assembly (CRA) including at least one movable control rod, a control rod drive mechanism (CRDM) for controlling movement of the at least one control rod, and a coupling operatively connecting the at least one control rod and the CRDM. The coupling includes a connecting rod engaged with the CRDM and a terminal element connected with a lower end of the connecting rod and further connected with the at least one control rod. In some embodiments the terminal element includes a first portion comprising a first material having a first density and a second portion comprising a second material having a second density that is greater than the first density. In some embodiments the terminal element has a largest dimension parallel with the connecting rod that is greater than or equal to a largest dimension transverse to the connecting rod.

Abstract: Refueling of a nuclear reactor (40) includes removing a fuel assembly (10). The removal method includes lowering a lifting tool (80) of a crane (44) onto a top of the fuel assembly. The lowered lifting tool including a plurality of downwardly extending elements (82) that surround and vertically overlap a portion (74) of a control rod assembly (70) extending above the top of the fuel assembly. The downwardly extending elements are locked with corresponding mating features (26) at the top of the fuel assembly to connect the lifting tool with the fuel assembly. The connected fuel assembly is moved into a spent fuel pool (42) using the crane, and the lifting tool is disconnected from the top of the fuel assembly by unlocking the downwardly extending elements from the corresponding mating features at the top of the fuel assembly.

Abstract: A pressurized water reactor (PWR) includes a vertical cylindrical pressure vessel and a nuclear reactor core disposed in a lower vessel section. A hollow cylindrical central riser is disposed concentrically inside the pressure vessel. A downcomer annulus is defined between the central riser and the pressure vessel. A reactor coolant pump (RCP) includes (i) an impeller disposed above the nuclear reactor core and in fluid communication with the downcomer annulus to impel primary coolant downward through the downcomer annulus, (ii) a pump motor disposed outside of the pressure vessel, and (iii) a drive shaft operatively connecting the pump motor with the impeller. The PWR may include an internal steam generator in the downcomer annulus, with the impeller is disposed below the steam generator. The impeller may be disposed in the downcomer annulus. The RCP may further comprise a pump casing that with the impeller defines a centrifugal pump.

Abstract: A pressurized water nuclear reactor (PWR) includes a pressure vessel having a lower portion containing a nuclear reactor core comprising a fissile material and an upper portion defining an internal pressurizer volume. A condenser is secured to, and optionally supported by, the upper portion of the pressure vessel. A condenser inlet is in fluid communication with the internal pressurizer volume. A heat sink is in fluid communication with the condenser such that the condenser operates as a passive heat exchanger to condense steam from the internal pressurizer volume into condensate while rejecting heat to the heat sink. A condenser outlet connects with the pressure vessel to return condensate to the pressure vessel. A single metal forging having a first end welded to the pressure vessel and a second end welded to the condenser inlet may provide the fluid communication between the condenser inlet and the internal pressurizer volume.