Abstract: A main shaft assembly of a wind turbine and method for manufacturing the same are provided. Accordingly, the main shaft assembly includes a structural/shaft body defining a cavity therein. The shaft body is configured to transmit a load of the wind turbine developed in response to the wind. An inner body is located within the cavity. The inner body is non-loadbearing with respect to the load. At least one sensor is coupled to the inner body and positioned within the cavity for detecting a deflection of the shaft body in response to the load.

Abstract: A main shaft assembly of a wind turbine and method for manufacturing the same are provided. Accordingly, the main shaft assembly includes a structural/shaft body defining a cavity therein. The shaft body is configured to transmit a load of the wind turbine developed in response to the wind. An inner body is located within the cavity. The inner body is non-loadbearing with respect to the load. At least one sensor is coupled to the inner body and positioned within the cavity for detecting a deflection of the shaft body in response to the load.

Abstract: A method for customizing bedplates for a plurality of wind turbines having different loading requirements. The method includes forming a plurality of baseline bodies for the bedplates that includes a near net shape of one of the bedplates. Further, the method includes determining a loading requirement of the bedplates of each of the wind turbines. Moreover, the method includes applying additional material to an exterior surface of the plurality of baseline bodies via an additive manufacturing process so as to customize a structural capacity of each of the bedplates such that the structural capacity of each of the bedplates can withstand the loading requirement for each of the wind turbines. Accordingly, the structural capacity of each of the plurality of baseline bodies may be the same or may be different.

Abstract: A method for customizing bedplates for a plurality of wind turbines having different loading requirements. The method includes forming a plurality of baseline bodies for the bedplates that includes a near net shape of one of the bedplates. Further, the method includes determining a loading requirement of the bedplates of each of the wind turbines. Moreover, the method includes applying additional material to an exterior surface of the plurality of baseline bodies via an additive manufacturing process so as to customize a structural capacity of each of the bedplates such that the structural capacity of each of the bedplates can withstand the loading requirement for each of the wind turbines. Accordingly, the structural capacity of each of the plurality of baseline bodies may be the same or may be different.

Abstract: A multi-material tower section for a tower mast. The tower mast comprised of at least one multi-material tower section and a method for manufacturing the section. The section comprises at least one additively manufactured wall structure comprised of at least one first material and a plurality of additively manufactured internal reinforcement structures comprised of at least one additional material and disposed therewith the at least one additively manufactured wall structure.

Abstract: A carrier and at least one pin shaft of a gearbox of a wind turbine and method of manufacturing same includes forming the carrier and the pin shaft(s) as a single part or separate components. Further, the method includes forming one or more voids in the pin shaft(s) and/or the carrier via additive manufacturing. As such, the void(s) is configured to increase flexibility of the pin shaft(s)/carrier so as to improve a load distribution thereof.

Abstract: A carrier and at least one pin shaft of a gearbox of a wind turbine and method of manufacturing same includes forming the carrier and the pin shaft(s) as a single part or separate components. Further, the method includes forming one or more voids in the pin shaft(s) and/or the carrier via additive manufacturing. As such, the void(s) is configured to increase flexibility of the pin shaft(s)/carrier so as to improve a load distribution thereof.