Abstract: Systems and methods of integrating dynamic materials into articles for adjustable physical characteristics, e.g., aesthetic, functional. For example, in response to a human's body heat, a dynamic material may change shape to allow additional permeability in an article of clothing. Similarly, in response to the presence of moisture, an article of clothing may close a vent to prevent the introduction of rain into an internal portion of the article. The shape changing material may change shape that merely affects a feature formed by the shape changing material. Additionally, it is contemplated that the shape changing material may change shape that affects a geometric structure of the article as a whole, e.g., protrusions, dimples, vents, etc.

Abstract: Articles and methods of using and making adaptive garment portions are provided. An adaptive garment portion is one that has shifting surfaces with apertures that shift from an aligned to an offset orientation depending on environmental conditions/stimuli. For example, a first surface material and a second surface material may be coupled by a responsive material portion. The responsive material portion may physically change in response to a change in environmental conditions internal or external to the garment (e.g., thermal energy, moisture) and/or stimuli (e.g., light energy, electrical energy, magnetic fields). The physical change in the responsive material portion facilitates the planar shift of the first surface material relative to the second surface material.

Abstract: A sleeve cuff is provided for a sleeve comprising an anterior patch affixed to the sleeve and covering at least a portion of a cutout in the sleeve, a distal strap affixed to the sleeve and spanning over at least a portion of a cutout in the sleeve, and the distal strap overlapping at least a portion of the anterior patch to form an aperture for receiving a thumb therethrough. The sleeve cuff has a plurality of configurations, including at least a closed configuration where the aperture is closed and minimizes the wearer's exposure to wind and air elements therethrough, and an opened configuration where the aperture is opened and minimizes the air penetration around the received thumb.

Abstract: A method of manufacturing an article of footwear includes cutting a plurality of sipes into an outer surface of a pre-formed, foamed thermoplastic sole structure that has both an inner surface and an opposite outer surface. An adhesive is then applied to the inner surface of the pre-formed sole structure and the sole structure is heated to permit forming. The heated sole structure is positioned adjacent to a ground-facing surface of a lasted upper, and then is thermoformed against the lasted upper to draw the adhesive into contact with the ground-facing surface of the upper, and such that at least a portion of the pre-formed sole structure bends into contact with a sidewall of the upper.

Abstract: A sleeve cuff is provided for a sleeve comprising an anterior patch affixed to the sleeve and covering at least a portion of a cutout in the sleeve, a distal strap affixed to the sleeve and spanning over at least a portion of a cutout in the sleeve, and the distal strap overlapping at least a portion of the anterior patch to form an aperture for receiving a thumb therethrough. The sleeve cuff has a plurality of configurations, including at least a closed configuration where the aperture is closed and minimizes the wearer's exposure to wind and air elements therethrough, and an opened configuration where the aperture is opened and minimizes the air penetration around the received thumb.

Abstract: An upper for an article of footwear includes a fixed closure disposed on one of a medial side and a lateral side of the upper, a plurality of parallel first strands each extending from a first end attached to the other one of the medial side and the lateral side of the upper to a second end attached the other one of the medial side and the lateral side and including a first intermediate portion formed between the first end and the second end, and a plurality of parallel second strands each extending from a third end attached to the one of the medial side and the lateral side of the upper to a fourth end selectively attachable to the fixed closure. The second strands are looped around the first intermediate portion of respective ones of the first strands.

Abstract: An article of footwear includes an upper coupled to a sole structure. The upper has a ground facing surface, and opposing medial and lateral sidewalls disposed on and extending from opposite medial and lateral sides of the ground facing surface. The sole structure is formed from a plurality of non-coextensive, thermoplastic foam layers, where each layer extends across a portion of the ground facing surface of the upper. These layers include at least a first foam layer and a second foam layer. The first foam layer has a different hardness and/or density than the second foam layer. Each of the first foam layer and the second foam layer extends into direct contact with, and is directly adhered to the lateral sidewall and the medial sidewall of the upper, and the first foam layer is secured to the second foam layer via an adhesive or a thermal weld.

Abstract: An article of footwear includes an upper and a sole structure that is thermoformed to the upper. The upper has a ground facing surface, and opposing medial and lateral sidewalls disposed on opposite sides of the ground facing surface. The sole structure has an inner surface adhered to the upper and an outer surface that is opposite the inner surface. The sole structure includes a thermoplastic base layer that defines the inner surface of the sole structure. The sole structure further includes a thermoplastic outer layer integrally formed with the base layer. The outer layer has a plurality of protuberances, each protuberance has an outer face that defines a portion of the outer sole surface, and the outer layer further includes a plurality of splayed sipes extending across a portion of the sole structure. Each splayed sipe generally extends between at least two adjacent protuberances.

Abstract: An intermediate sole structure for an article of footwear includes a foamed thermoplastic sole component. The foamed thermoplastic sole component has a foamed thermoplastic base layer and a foamed thermoplastic outer layer that is integrally formed with the foamed thermoplastic base layer. The outer layer includes a plurality of sipes extending through the outer layer and terminating at the base layer. The thermoplastic sole component has an inner surface defined by the base layer, an opposite, outer surface defined by the outer layer, and a thickness defined between the inner surface and the outer surface. The inner surface is substantially planar and is operative to be adhered to a ground-facing surface of an upper. Additionally, the thickness is smaller at a peripheral edge of the sole component than within a central region.

Abstract: Presented are automated manufacturing systems for fabricating engineered textiles, footwear and apparel formed with such engineered textiles, methods for making such engineered textiles, and memory-stored, processor-executable instructions for operating such manufacturing systems. An automated manufacturing system constructs engineered textiles from workpieces composed of superposed, unwoven wires. The system includes a movable end effector bearing a stitching head and an image capture device. The stitching head has a thread feeder and sewing needle to generate stitches. The image capture device captures images of the workpiece and outputs data indicative thereof. A system controller receives this image capture device data and locates, from the captured image of the workpiece, gaps defined between quadrangles of the superposed wires.

Abstract: Articles of apparel include: (a) a garment structure having one or more fabric elements structured and arranged to provide a close fit to at least one predetermined portion of a body (e.g., area(s) of the body for which enhanced position sensing and/or feedback are desired); and (b) a body position feedback system engaged with or integrally formed as part of the garment structure. The body position feedback system may apply higher tensile or constricting (compressive) forces to selected portions of the wearer's body and/or stretch resistance, which can help stimulate or interact with nerves and deep tissue receptors located in various portions of the body. The increased forces at selected locations of the body give the wearer sensory feedback regarding the position or orientation of these parts of the body and can improve or accelerate development of “muscle memory.

Abstract: Drag-reducing exercise equipment in the form of a aerodynamic garment may comprise zones with applied textures. Each zone may be associated with properties and characteristics based on the movement of the garment associated with each zone through air during an athletic activity. The texture in each zone may be applied using a variety of methods such as printing. The resulting aerodynamic garment improves the performance of an athlete wearing the aerodynamic garment by reducing the aerodynamic drag experienced during the performance of the athletic activity.

Abstract: Aspects of the present invention relate to systems and methods of integrating dynamic materials into articles for adjustable physical characteristics (e.g., aesthetic, functional). For example, in response to a human's body heat, a dynamic material may change shape to allow additional permeability in an article of clothing. Similarly, in response to the presence of moisture, an article of clothing may close a vent to prevent the introduction of rain into an internal portion of the article. The shape changing material may change shape that merely affects a feature formed by the shape changing material. Additionally, it is contemplated that the shape changing material may change shape that affects a geometric structure of the article as a whole (e.g., protrusions, dimples, vents, etc.).

Abstract: Articles of apparel include: (a) a garment structure having one or more fabric elements structured and arranged to provide a close fit to at least one predetermined portion of a body (e.g., area(s) of the body for which enhanced position sensing and/or feedback are desired); and (b) a body position feedback system engaged with or integrally formed as part of the garment structure. The body position feedback system may apply higher tensile or constricting (compressive) forces to selected portions of the wearer's body and/or stretch resistance, which can help stimulate or interact with nerves and deep tissue receptors located in various portions of the body. The increased forces at selected locations of the body give the wearer sensory feedback regarding the position or orientation of these parts of the body and can improve or accelerate development of “muscle memory.

Abstract: Aspects herein are directed to an apparel thermo-regulatory system that actively heats or cools a wearer. The apparel thermo-regulatory system comprises an apparel item, a dimensionally stable frame comprising at least one aperture that is affixed to an outer-facing surface of the apparel item at a predetermined location, an absorbent material applied to an exposed face of the dimensionally stable frame, and at least one thermoelectric module that is releasably positioned within the aperture of the dimensionally stable frame.

Abstract: Systems and methods of integrating dynamic materials into articles for adjustable physical characteristics including aesthetic and functional characteristics are provided herein. For example, in response to a human's body heat, a dynamic material may change shape to allow additional permeability in an article of clothing. Similarly, in response to the presence of moisture, an article of clothing may close a vent to prevent the introduction of rain into an internal portion of the article. The shape changing material may change shape that merely affects a feature formed by the shape changing material. Additionally, it is contemplated that the shape changing material may change shape that affects a geometric structure of the article as a whole, such as protrusions, dimples, vents, etc.

Abstract: A tubular sleeve having a proximal end opposite a distal end, a cutout formed through the tubular sleeve proximate the distal end, a first panel having at least a trailing edge and spanning a first portion of the cutout, a second panel having at least a leading edge and a trailing edge and spanning a second portion of the cutout, and a third panel having at least a leading edge and spanning a third portion of the cutout. The second panel may overlap the first panel across the entire width of the cutout such that the second-panel leading edge is distal to the first-panel trailing edge. The third panel may overlap the second panel across the entire width of the cutout such that the third-panel leading edge is distal to the second-panel trailing edge. In some aspects, a mitten may be affixed to an interior surface of the tubular sleeve.

Abstract: An article of footwear with a midsole has an auxetic bladder member formed from inflated components surrounding star-shaped apertures. The inflated components form one or more auxetic bladders, and may have a triangular geometry. The inflated components are fluidly connected to adjoining components. Adjoining inflated components are hingedly connected, so that they can rotate with respect to each other in the plane of the midsole.

Abstract: A tubular sleeve having a proximal end opposite a distal end, a cutout formed through the tubular sleeve proximate the distal end, a first panel having at least a trailing edge and spanning a first portion of the cutout, a second panel having at least a leading edge and a trailing edge and spanning a second portion of the cutout, and a third panel having at least a leading edge and spanning a third portion of the cutout. The second panel may overlap the first panel across the entire width of the cutout such that the second-panel leading edge is distal to the first-panel trailing edge. The third panel may overlap the second panel across the entire width of the cutout such that the third-panel leading edge is distal to the second-panel trailing edge. In some aspects, a mitten may be affixed to an interior surface of the tubular sleeve.

Abstract: Aspects herein are directed to an apparel thermo-regulatory system that actively heats or cools a wearer. The apparel thermo-regulatory system comprises an apparel item, a dimensionally stable frame comprising at least one aperture that is affixed to an outer-facing surface of the apparel item at a predetermined location, an absorbent material applied to an exposed face of the dimensionally stable frame, and at least one thermoelectric module that is releasably positioned within the aperture of the dimensionally stable frame.