Patents by Inventor Matthew J. LAYLOCK

Matthew J. LAYLOCK has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11033987
    Abstract: A hybrid article is disclosed including a sintered coating disposed on and circumscribing the lateral surface of a core having a core material and a greater density than the sintered coating. The sintered coating includes more than about 95% up to about 99.5% of a first metallic particulate material including a first melting point, and from about 0.5% up to about 5% of a second metallic particulate material having a second melting point lower than the first melting point. A method for forming the hybrid article is disclosed including disposing the core in a die, introducing a slurry having the metallic particulate materials into a gap between the lateral surface and the die, and sintering the slurry. A method for welding a workpiece is disclosed including the hybrid article serving as a weld filler.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: June 15, 2021
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Yan Cui, Srikanth Chandrudu Kottilingam, Matthew J. Laylock, Brian Lee Tollison
  • Patent number: 10632572
    Abstract: A method of welding using a weld filler additive and a weld filler additive are provided. The method includes the step of welding the component with a filler additive comprising a sufficient amount of each of W, Co, Cr, Al, Ti, Mo, Fe, B, C, Nb, and Ni, the component including a hard-to-weld base alloy. The method further includes the step of forming an easy-to-weld target alloy on a surface of the component from the welding.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: April 28, 2020
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Yan Cui, Srikanth Chandrudu Kottilingam, David Vincent Bucci, Matthew J. Laylock, Brad Vantassel
  • Publication number: 20180281124
    Abstract: A hybrid article is disclosed including a sintered coating disposed on and circumscribing the lateral surface of a core having a core material and a greater density than the sintered coating. The sintered coating includes more than about 95% up to about 99.5% of a first metallic particulate material including a first melting point, and from about 0.5% up to about 5% of a second metallic particulate material having a second melting point lower than the first melting point. A method for forming the hybrid article is disclosed including disposing the core in a die, introducing a slurry having the metallic particulate materials into a gap between the lateral surface and the die, and sintering the slurry. A method for welding a workpiece is disclosed including the hybrid article serving as a weld filler.
    Type: Application
    Filed: March 29, 2017
    Publication date: October 4, 2018
    Inventors: Yan CUI, Srikanth Chandrudu KOTTILINGAM, Matthew J. LAYLOCK, Brian Lee TOLLISON
  • Publication number: 20180250776
    Abstract: A method of welding using a weld filler additive and a weld filler additive are provided. The method includes the step of welding the component with a filler additive comprising a sufficient amount of each of W, Co, Cr, Al, Ti, Mo, Fe, B, C, Nb, and Ni, the component including a hard-to-weld base alloy. The method further includes the step of forming an easy-to-weld target alloy on a surface of the component from the welding.
    Type: Application
    Filed: March 3, 2017
    Publication date: September 6, 2018
    Inventors: Yan CUI, Srikanth Chandrudu KOTTILINGAM, David Vincent BUCCI, Matthew J. LAYLOCK, Brad VANTASSEL
  • Patent number: 9404388
    Abstract: An article and a method for forming the article are disclosed. The article comprising a composition, wherein the composition comprises, by weight percent, about 13.7% to about 14.3% chromium (Cr), about 9.0% to about 10.0% cobalt (Co), about 3.5% to about 3.9% aluminum (Al), about 3.4% to about 3.8% titanium (Ti), about 4.0% to about 4.4% tungsten (W), about 1.4% to about 1.7% molybdenum (Mo), about 1.55% to about 1.75% niobium (Nb), about 0.08% to about 0.12% carbon (C), about 0.005% to about 0.040% zirconium (Zr), about 0.010% to about 0.014% boron (B), and balance nickel (Ni) and incidental impurities. The composition is substantially free of tantalum (Ta) and includes a microstructure substantially devoid of Eta phase.
    Type: Grant
    Filed: February 28, 2014
    Date of Patent: August 2, 2016
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Ganjiang Feng, Mark R. Brown, Michael Douglas Arnett, Matthew J. Laylock
  • Publication number: 20150247422
    Abstract: An article and a method for forming the article are disclosed. The article comprising a composition, wherein the composition comprises, by weight percent, about 13.7% to about 14.3% chromium (Cr), about 9.0% to about 10.0% cobalt (Co), about 3.5% to about 3.9% aluminum (Al), about 3.4% to about 3.8% titanium (Ti), about 4.0% to about 4.4% tungsten (W), about 1.4% to about 1.7% molybdenum (Mo), about 1.55% to about 1.75% niobium (Nb), about 0.08% to about 0.12% carbon (C), about 0.005% to about 0.040% zirconium (Zr), about 0.010% to about 0.014% boron (B), and balance nickel (Ni) and incidental impurities. The composition is substantially free of tantalum (Ta) and includes a microstructure substantially devoid of Eta phase.
    Type: Application
    Filed: February 28, 2014
    Publication date: September 3, 2015
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Ganjiang FENG, Mark R. BROWN, Michael Douglas ARNETT, Matthew J. LAYLOCK
  • Publication number: 20140205490
    Abstract: A nickel-based alloy and a turbine component including a nickel-based alloy are disclosed. The nickel-based alloy includes, by weight, between about 8% and about 11% cobalt, up to about 3% niobium, up to about 3% titanium, up to about 2.3% aluminum, up to about 3% tungsten, up to about 25% chromium, up to about 0.1% carbon, up to about 0.01% boron, and a balance nickel, or the nickel-based alloy includes, by weight, between about 1% and about 3% niobium, between about 1% and about 3% titanium, between about 2.1% and about 2.5% aluminum, up to about 3% tungsten, up to about 11% cobalt, up to about 25% chromium, up to about 0.1% carbon, up to about 0.01% boron, and a balance nickel. The turbine component includes the nickel-based alloy.
    Type: Application
    Filed: July 31, 2012
    Publication date: July 24, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Ganjiang FENG, Michael Douglas ARNETT, Yan CUI, Shan LIU, Matthew J. LAYLOCK
  • Publication number: 20140199164
    Abstract: A nickel-based alloy and a turbine component are disclosed. The alloy includes, by weight, between about 0.8% and about 1.3% hafnium, between about 5.7% and about 6.4% aluminum, between about 7.0% and about 10.0% cobalt, up to about 0.1% carbon, up to about 8.7% chromium, up to about 0.6% molybdenum, up to about 9.7% tungsten, up to about 0.9% titanium, up to about 0.02% boron, up to about 0.1% manganese, up to about 0.06% silicon, up to about 0.01% phosphorus, up to about 0.004% sulfur, up to about 0.02% zirconium, up to about 1.8% niobium, up to about 0.1% vanadium, up to about 0.1% copper, up to about 0.2% iron, up to about 0.003% magnesium, up to about 0.002% oxygen, up to about 0.002% nitrogen, and a balance nickel. The turbine component is a turbine bucket, a turbine nozzle, or any other suitable turbine component including the alloy.
    Type: Application
    Filed: January 11, 2013
    Publication date: July 17, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Ganjiang FENG, Michael Douglas ARNETT, Matthew J. LAYLOCK, Shan LIU, Jingxian ZHANG