Abstract: A dual-stage actuator disk drive uses a secondary-actuator failure-detection and calibration test run by the servo control processor and a relative-position sensor for measuring the position of the secondary actuator relative to its neutral position in response to the calibration test. The secondary-actuator failure detection and calibration test can be performed on a regular schedule or at selected times, such as at disk drive start-up. With the primary actuator biased at a test location, such as a crash stop or a load/unload ramp, the servo control processor generates a test signal to the secondary actuator and receives a relative-position signal (RPS) from the relative-position sensor in response to the test signal. The test comprises two measurements: a measurement of the secondary actuator static characteristics, and a measurement of the secondary actuator dynamic characteristics.

Abstract: A data recording disk drive has a plurality of capacitive sensors, each sensor facing a surface of an associated disk, a capacitance sensing circuit for converting the sensed capacitance to a voltage representative of the distance between the sensor and the disk surface, and a feedforward controller that receives the voltage signal. The feedforward controller has a transfer function with gain and phase characteristics designed to match the transfer function from the out-of-plane disk vibration to the position of the read/write head while accounting for the effects of the sensor dynamics and the dynamics of the actuator. The output from the feedforward controller is combined with the output from the disk drive's servo feedback controller so that the effects of disk vibration on track misregistration of the head are removed from the control signal to the actuator.

Abstract: A disk drive with a dual-stage actuator has a servo control system with two controllers. One controller is a dual-stage controller that simultaneously generates a primary actuator control signal and a secondary actuator control signal, and uses a degraded-stability primary actuator controller design with high low-frequency open-loop gain and a secondary actuator controller design that provides stability and high mid-frequency to high-frequency open-loop gain resulting in increased bandwidth. The other controller is a single-stage controller that generates only a primary actuator control signal and uses a stable VCM-only controller design. The single-stage controller is selected if failure of the secondary actuator is detected.

Abstract: A control system for an actuator arm assembly of a hard disk drive reduces the Non-Repeatable Run-out (NRRO) caused from external sources exciting higher-frequency actuator arm assembly modes. The actuator arm assembly includes a primary actuator and a secondary actuator. The control system includes a primary control loop controlling the primary actuator and a secondary control loop controlling the secondary actuator. The secondary control loop includes at least one peak filter at a frequency corresponding to at least one frequency that is greater in frequency than the primary mode of the actuator arm assembly. The primary actuator can be any type of primary actuator. Similarly, the secondary actuator can be any type of actuator that is located between the primary actuator and a read/write head.

Abstract: A disk drive having an arm assembly equipped with a primary actuator such as a VCM and a mode-canceling actuator such as a PZT mounted at a location selected in such a way that the strain in the mode-canceling actuator is in phase with sway deformations of the primary actuator produced by the vibrational modes of the arm assembly. The primary actuator is driven to exert a primary force, f ⋁ pm , on the arm assembly while the secondary driver ensures that the mode-canceling actuator applies a mode-canceling force, f ⋁ m ⁢   ⁢ c , on arm assembly such that the gain and phase of one or more vibrational modes are canceled.

Abstract: A dual mode actuator has an arm assembly mounted on a pivot. The arm assembly has a first arm with a first proximal flex region next to the pivot and a distal flex region at the other end of the arm and a second arm with a second proximal flex region next to the pivot and a second distal flex region at the other end of the second arm. The two arms are joined at their distal ends by a terminal piece equipped with a controlled element, such as an optical or magnetic read-write head or a sensor. A control mechanism which can include VCM coils, MEMs, piezoelectric elements or the like is provided to drive the arm assembly and cause it to execute two motions: rotation about the pivot and flexing at the proximal and distal flex regions which causes the terminal piece to rotate. thus adjusting the position of the controlled element. The rotation about the pivot and rotation of the terminal piece adjust the position of the controlled element.