Patents by Inventor Matthew W. Coady

Matthew W. Coady has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11923729
    Abstract: A transport apparatus comprising a housing, a variable reluctance drive mounted to the housing, and at least one transport arm connected to the variable reluctance drive where the drive includes at least one rotor having salient poles of magnetic permeable material and disposed in an isolated environment, at least one stator having salient pole structures each defining a salient pole with corresponding coil units coiled around the respective salient pole structure and disposed outside the isolated environment where the at least one salient pole of the at least one stator and the at least one salient pole of the rotor form a closed magnetic flux circuit between the at least one rotor and the at least one stator, at least one seal partition configured to isolate the isolated environment; and at least one sensor including a magnetic sensor member connected to the housing, at least one sensor track connected to the at least one rotor, where the at least one seal partition is disposed between and separates the mag
    Type: Grant
    Filed: August 2, 2022
    Date of Patent: March 5, 2024
    Assignee: Brook Automation US, LLC
    Inventors: Jairo T. Moura, Reza Saeidpourazar, Branden Gunn, Matthew W. Coady, Ulysses Gilchrist
  • Publication number: 20240013144
    Abstract: An automated self-service store is disclosed including a shopper accessible level having inventory for selection by a shopper, and an item storage and replenishment area for storing inventory. The self-service store further includes mobile robots for replenishing inventory at the shopper accessible level from the item storage and replenishment area.
    Type: Application
    Filed: July 14, 2023
    Publication date: January 11, 2024
    Inventors: John G. Lert, Jr., William J. Fosnight, Matthew W. Coady
  • Patent number: 11623342
    Abstract: A safety system is disclosed for failsafe servicing of areas within an order fulfillment facility. During normal operation, a number of battery-powered robots receive wireless instructions from a management control system (MCS) to transfer items to/from workstations or storage shelves in a multi-level storage structure. The order fulfillment facility may be divided into dynamically configurable service zones. When service is required in a service zone, different safety protocols may be employed based on a determination as to the priority level of service required and/or the estimated length of time service will take. One safety protocol involves physically blocking all access points to a service area with mechanical guards, so that order fulfillment operations may be proceed around the service zone while service is performed.
    Type: Grant
    Filed: December 12, 2017
    Date of Patent: April 11, 2023
    Assignee: WALMART APOLLO, LLC
    Inventors: Matthew W. Coady, William J. Fosnight, Alejandro Sierra, David A. Lachance, Michael Chesna, Patrick Renard, Chris Dancewicz, Bryce Germain
  • Publication number: 20220385142
    Abstract: A transport apparatus comprising a housing, a variable reluctance drive mounted to the housing, and at least one transport arm connected to the variable reluctance drive where the drive includes at least one rotor having salient poles of magnetic permeable material and disposed in an isolated environment, at least one stator having salient pole structures each defining a salient pole with corresponding coil units coiled around the respective salient pole structure and disposed outside the isolated environment where the at least one salient pole of the at least one stator and the at least one salient pole of the rotor form a closed magnetic flux circuit between the at least one rotor and the at least one stator, at least one seal partition configured to isolate the isolated environment; and at least one sensor including a magnetic sensor member connected to the housing, at least one sensor track connected to the at least one rotor, where the at least one seal partition is disposed between and separates the mag
    Type: Application
    Filed: August 2, 2022
    Publication date: December 1, 2022
    Inventors: Jairo T. MOURA, Reza SAEIDPOURAZAR, Branden Gunn, Matthew W. Coady, Ulysses Gilchrist
  • Patent number: 11404939
    Abstract: A transport apparatus comprising a housing, a variable reluctance drive mounted to the housing, and at least one transport arm connected to the variable reluctance drive where the drive includes at least one rotor having salient poles of magnetic permeable material and disposed in an isolated environment, at least one stator having salient pole structures each defining a salient pole with corresponding coil units coiled around the respective salient pole structure and disposed outside the isolated environment where the at least one salient pole of the at least one stator and the at least one salient pole of the rotor form a closed magnetic flux circuit between the at least one rotor and the at least one stator, at least one seal partition configured to isolate the isolated environment; and at least one sensor including a magnetic sensor member connected to the housing, at least one sensor track connected to the at least one rotor, where the at least one seal partition is disposed between and separates the mag
    Type: Grant
    Filed: April 2, 2020
    Date of Patent: August 2, 2022
    Assignee: Brooks Automation, US LLC
    Inventors: Jairo T. Moura, Reza Saeidpourazar, Branden Gunn, Matthew W. Coady, Ulysses Gilchrist
  • Patent number: 11121017
    Abstract: A substrate loading device having a frame, a cassette support, and a user interface. The frame is connected to a substrate processing apparatus. The frame has a transport opening through which substrates are transported between the device and processing apparatus. The cassette support is connected to the frame for holding at least one substrate holding cassette. The user interface is arranged for inputting information, and is mounted to the frame so that the user interface is integral with the frame.
    Type: Grant
    Filed: August 29, 2014
    Date of Patent: September 14, 2021
    Assignee: BROOKS AUTOMATION, INC.
    Inventors: Daniel A. Hall, Glenn L. Sindledecker, Matthew W. Coady, Marcello Trolio, Michael Spinazola
  • Publication number: 20210221619
    Abstract: A system and method for managing a plurality of automated mobile robots within automated mobile robot storage and retrieval system is provided, which repurposes one or more automated mobile robots operating within the automated inventory management system to perform a plurality of tasks across multiple different areas of an automated store. The same mobile robot is enabled to move horizontally and vertically in a multi-level storage structure, operate in an order fulfillment mode retrieving order totes from an automated fulfillment section and delivering the order totes to the delivery section, operate in a replenishment mode receiving eaches of goods and depositing the eaches of goods in designated storage totes, and operate in a delivery mode receiving delivery bundles and transporting the delivery bundles to designated locations at the transfer station.
    Type: Application
    Filed: February 16, 2021
    Publication date: July 22, 2021
    Applicant: ALERT INNOVATION INC.
    Inventors: John G. Lert, JR., William J. Fosnight, Matthew W. Coady
  • Patent number: 10919701
    Abstract: A system and method for managing a plurality of automated mobile robots within automated mobile robot storage and retrieval system is provided, which repurposes one or more automated mobile robots operating within the automated inventory management system to perform a plurality of tasks across multiple different areas of an automated store. The same mobile robot is enabled to move horizontally and vertically in a multi-level storage structure, operate in an order fulfillment mode retrieving order totes from an automated fulfillment section and delivering the order totes to the delivery section, operate in a replenishment mode receiving eaches of goods and depositing the eaches of goods in designated storage totes, and operate in a delivery mode receiving delivery bundles and transporting the delivery bundles to designated locations at the transfer station.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: February 16, 2021
    Assignee: Alert Innovation Inc.
    Inventors: John G. Lert, Jr., William J. Fosnight, Matthew W. Coady
  • Publication number: 20200389075
    Abstract: A transport apparatus comprising a housing, a variable reluctance drive mounted to the housing, and at least one transport arm connected to the variable reluctance drive where the drive includes at least one rotor having salient poles of magnetic permeable material and disposed in an isolated environment, at least one stator having salient pole structures each defining a salient pole with corresponding coil units coiled around the respective salient pole structure and disposed outside the isolated environment where the at least one salient pole of the at least one stator and the at least one salient pole of the rotor form a closed magnetic flux circuit between the at least one rotor and the at least one stator, at least one seal partition configured to isolate the isolated environment; and at least one sensor including a magnetic sensor member connected to the housing, at least one sensor track connected to the at least one rotor, where the at least one seal partition is disposed between and separates the mag
    Type: Application
    Filed: April 2, 2020
    Publication date: December 10, 2020
    Inventors: Jairo T. MOURA, Reza SAEIDPOURAZAR, Branden Gunn, Matthew W. Coady, Ulysses Gilchrist
  • Patent number: 10742092
    Abstract: A transport apparatus including a housing, a drive mounted to the housing, and at least one transport arm connected to the drive, where the drive includes at least one rotor having at least one salient pole of magnetic permeable material and disposed in an isolated environment, at least one stator having at least one salient pole with corresponding coil units and disposed outside the isolated environment where the at least one salient pole of the at least one stator and the at least one salient pole of the rotor form a closed magnetic flux circuit between the at least one rotor and the at least one stator, at least one seal partition configured to isolate the isolated environment, and at least one sensor including a magnetic sensor member connected to the housing, at least one sensor track connected to the at least one rotor where the at least one seal partition is disposed between and separates the magnetic sensor member and the at least one sensor track so that the at least one sensor track is disposed in t
    Type: Grant
    Filed: November 13, 2014
    Date of Patent: August 11, 2020
    Assignee: BROOKS AUTOMATION, INC.
    Inventors: Jairo T. Moura, Reza Saeidpourazar, Branden Gunn, Matthew W. Coady, Ulysses Gilchrist
  • Patent number: 10615068
    Abstract: A system for sensing, orienting, and transporting wafers in an automated wafer handling process that reduces the generation of particles and contamination so that the wafer yield is increased. The system includes a robotic arm for moving a wafer from one station to a destination station, and an end-effector connected to an end of the robotic arm for receiving the wafer. The end-effector includes a mechanism for gripping the wafer, a direct drive motor for rotating the wafer gripping mechanism, and at least one sensor for sensing the location and orientation of the wafer. A control processor calculates the location of the center and the notch of the wafer based on measurements by the sensor(s) and generates an alignment signal for rotating the wafer gripping mechanism so that the wafer is oriented at a predetermined position on the end-effector while the robotic arm is moving to another station.
    Type: Grant
    Filed: June 27, 2017
    Date of Patent: April 7, 2020
    Assignee: BROOKS AUTOMATION, INC.
    Inventor: Matthew W Coady
  • Publication number: 20190245366
    Abstract: An opportunistic rail charging system is disclosed for recharging power supplies on mobile robots transporting goods within an automated order fulfillment system. Individual chargers may be incorporated into each mobile robot for converting a facility line voltage from the charge rail to a voltage for which the rechargeable power supplies on each mobile robot are rated.
    Type: Application
    Filed: February 7, 2019
    Publication date: August 8, 2019
    Applicant: ALERT INNOVATION INC.
    Inventors: Matthew W. Coady, William J. Fosnight, David A. Lachance, David Eiselen
  • Publication number: 20190176323
    Abstract: A safety system is disclosed for failsafe servicing of areas within an order fulfillment facility. During normal operation, a number of battery-powered robots receive wireless instructions from a management control system (MCS) to transfer items to/from workstations or storage shelves in a multi-level storage structure. The order fulfillment facility may be divided into dynamically configurable service zones. When service is required in a service zone, different safety protocols may be employed based on a determination as to the priority level of service required and/or the estimated length of time service will take. One safety protocol involves physically blocking all access points to a service area with mechanical guards, so that order fulfillment operations may be proceed around the service zone while service is performed.
    Type: Application
    Filed: December 12, 2017
    Publication date: June 13, 2019
    Applicant: ALERT INNOVATION INC.
    Inventors: Matthew W. Coady, William J. Fosnight, Alejandro Sierra, David A. Lachance, Michael Chesna, Patrick Renard, Chris Dancewicz
  • Publication number: 20180341908
    Abstract: An automated self-service store is disclosed including a shopper accessible level having inventory for selection by a shopper, and an item storage and replenishment area for storing inventory. The self-service store further includes mobile robots for replenishing inventory at the shopper accessible level from the item storage and replenishment area.
    Type: Application
    Filed: May 23, 2018
    Publication date: November 29, 2018
    Applicant: ALERT INNOVATION INC.
    Inventors: John G. Lert, JR., William J. Fosnight, Matthew W. Coady
  • Publication number: 20180194556
    Abstract: A system and method for managing a plurality of automated mobile robots within automated mobile robot storage and retrieval system is provided, which repurposes one or more automated mobile robots operating within the automated inventory management system to perform a plurality of tasks across multiple different areas of an automated store. The same mobile robot is enabled to move horizontally and vertically in a multi-level storage structure, operate in an order fulfillment mode retrieving order totes from an automated fulfillment section and delivering the order totes to the delivery section, operate in a replenishment mode receiving eaches of goods and depositing the eaches of goods in designated storage totes, and operate in a delivery mode receiving delivery bundles and transporting the delivery bundles to designated locations at the transfer station.
    Type: Application
    Filed: January 10, 2018
    Publication date: July 12, 2018
    Applicant: ALERT INNOVATION INC.
    Inventors: John G. Lert, JR., William J. Fosnight, Matthew W. Coady
  • Publication number: 20170301576
    Abstract: A system for sensing, orienting, and transporting wafers in an automated wafer handling process that reduces the generation of particles and contamination so that the wafer yield is increased. The system includes a robotic arm for moving a wafer from one station to a destination station, and an end-effector connected to an end of the robotic arm for receiving the wafer. The end-effector includes a mechanism for gripping the wafer, a direct drive motor for rotating the wafer gripping mechanism, and at least one sensor for sensing the location and orientation of the wafer. A control processor calculates the location of the center and the notch of the wafer based on measurements by the sensor(s) and generates an alignment signal for rotating the wafer gripping mechanism so that the wafer is oriented at a predetermined position on the end-effector while the robotic arm is moving to another station.
    Type: Application
    Filed: June 27, 2017
    Publication date: October 19, 2017
    Inventor: Matthew W. Coady
  • Patent number: 9691651
    Abstract: A system for sensing, orienting, and transporting wafers in an automated wafer handling process that reduces the generation of particles and contamination so that the wafer yield is increased. The system includes a robotic arm for moving a wafer from one station to a destination station, and an end-effector connected to an end of the robotic arm for receiving the wafer. The end-effector includes a mechanism for gripping the wafer, a direct drive motor for rotating the wafer gripping mechanism, and at least one sensor for sensing the location and orientation of the wafer. A control processor calculates the location of the center and the notch of the wafer based on measurements by the sensor(s) and generates an alignment signal for rotating the wafer gripping mechanism so that the wafer is oriented at a predetermined position on the end-effector while the robotic arm is moving to another station.
    Type: Grant
    Filed: November 25, 2013
    Date of Patent: June 27, 2017
    Assignee: Brooks Automation, Inc.
    Inventor: Matthew W. Coady
  • Publication number: 20160240418
    Abstract: A system for sensing, orienting, and transporting wafers in an automated wafer handling process that reduces the generation of particles and contamination so that the wafer yield is increased. The system includes a robotic arm for moving a wafer from one station to a destination station, and an end-effector connected to an end of the robotic arm for receiving the wafer. The end-effector includes a mechanism for gripping the wafer, a direct drive motor for rotating the wafer gripping mechanism, and at least one sensor for sensing the location and orientation of the wafer. A control processor calculates the location of the center and the notch of the wafer based on measurements by the sensor(s) and generates an alignment signal for rotating the wafer gripping mechanism so that the wafer is oriented at a predetermined position on the end-effector while the robotic arm is moving to another station.
    Type: Application
    Filed: November 25, 2013
    Publication date: August 18, 2016
    Applicant: Brooks Automation, Inc.
    Inventor: Matthew W. Coady
  • Publication number: 20160164382
    Abstract: A transport apparatus including a housing, a drive mounted to the housing, and at least one transport arm connected to the drive, where the drive includes at least one rotor having at least one salient pole of magnetic permeable material and disposed in an isolated environment, at least one stator having at least one salient pole with corresponding coil units and disposed outside the isolated environment where the at least one salient pole of the at least one stator and the at least one salient pole of the rotor form a closed magnetic flux circuit between the at least one rotor and the at least one stator, at least one seal partition configured to isolate the isolated environment, and at least one sensor including a magnetic sensor member connected to the housing, at least one sensor track connected to the at least one rotor where the at least one seal partition is disposed between and separates the magnetic sensor member and the at least one sensor track so that the at least one sensor track is disposed in t
    Type: Application
    Filed: November 13, 2014
    Publication date: June 9, 2016
    Inventors: Jairo T. MOURA, Reza SAEIDPOURAZAR, Branden Gunn, Matthew W. Coady, Ulysses Gilchrist
  • Publication number: 20150147148
    Abstract: A system for sensing, orienting, and transporting wafers in an automated wafer handling process that reduces the generation of particles and contamination so that the wafer yield is increased. The system includes a robotic arm for moving a wafer from one station to a destination station, and an end-effector connected to an end of the robotic arm for receiving the wafer. The end-effector includes a mechanism for gripping the wafer, a direct drive motor for rotating the wafer gripping mechanism, and at least one sensor for sensing the location and orientation of the wafer. A control processor calculates the location of the center and the notch of the wafer based on measurements by the sensor(s) and generates an alignment signal for rotating the wafer gripping mechanism so that the wafer is oriented at a predetermined position on the end-effector while the robotic arm is moving to another station.
    Type: Application
    Filed: November 25, 2013
    Publication date: May 28, 2015
    Applicant: Brooks Automation, Inc.
    Inventor: Matthew W. Coady