Abstract: A method of controlling the management of annular anchoring structures in a process and a plant for building tires for vehicle wheels, includes: a) feeding pairs of first annular anchoring structures from a first storage region to a bead-forming machine; b) loading a plurality of second annular anchoring structures into a second storage region; c) carrying the second annular anchoring structures from the second storage region to the first storage region; and d) feeding pairs of second annular anchoring structures from the first storage region to the bead-forming machine. The method includes the sequential cyclic repetition of the above actions.

Abstract: Building the carcass structure of tyres for vehicle wheels includes associating, each end edge of a carcass ply, at least one respective annular reinforcement structure formed by depositing along a circumferential direction a plurality of reinforcement elements having a first length. Such elements are cut to size from a reinforced continuous band-like element fed to a cutting group arranged at a first operative position adapted to allow a barycentric grip of the reinforcement elements. The cutting group can translate along a feeding direction of the band-like element to a second operative position for cutting to size a plurality of second reinforcement elements having a second length different from the first length. The second operative position is defined on the basis of the second length, so as to have a barycentric grip of the second reinforcement elements too.

Abstract: A process and an apparatus for building tyres and a tyre for vehicle wheels are described. A substantially cylindrical carcass sleeve, having at least one carcass ply, is formed by laying consecutively adjacent strip-like elements one after the other around the circumferential extension of a substantially cylindrical deposition surface. Circumferentially consecutive strip-like elements are laid one after the other to form overlap zones along respective longitudinal edges superimposed on each other. Each overlap zone has, along a longitudinal extension thereof, terminal sections that are laterally opposite with respect to an intermediate section. The intermediate section of each overlap zone has greater width than the width of the terminal sections.

Abstract: A carcass ply is built on a forming drum by application of a plurality of strip-like elements, through the steps of: setting a width of these strip-like elements, setting a width of the overlapped part between two adjacent strip-like elements, setting a fitting diameter of the forming drum, calculating a whole number of strip-like elements to be applied. The whole number of strip-like elements is applied by rotating the forming drum around a geometric rotation axis thereof, and applying pairs of strip-like elements by means of a first and second laying unit located close to opposite portions of the forming drum. When the calculated whole number of strip-like elements is an odd number, the first laying unit is shifted along an adjustment path orthogonal to the geometric rotation axis and substantially tangent to the radially external laying surface of the forming drum.

Abstract: A process and an apparatus for building tires for vehicle wheels wherein the process includes the step of assembling components of elastomeric material on a forming support, in which at least one of the components of elastomeric material is manufactured by the steps of: i) dispensing a continuous elongated element of elastomeric material; ii) applying the continuous elongated element in the form of coils disposed in side by side relationship or at least partly superposed, wound up on the forming support, so as to form the at least one component of elastomeric material of the tire; iii) exerting a first pressure on a central region of a portion of the continuous elongated element applied onto the forming support; and iv) exerting a second pressure on side regions of the portion of the continuous elongated element applied onto the forming support.

Abstract: In tire manufacture, a belt structure is made by means of strip-like segments each including parallel cords incorporated into an elastomeric layer, which strip-like segments are sequentially laid down in mutual circumferential side by side relationship on a toroidal support.

Abstract: A process for manufacturing a tire by the steps of producing and assembling the tire structural elements on a toroidal support to form a green tire, and the step of precuring at least an inner surface of the green tire by heating the toroidal support. The radially inner surface of the toroidal support is provided with a plurality of protruding elements to reduce the time required for the outer surface of the toroidal support to reach a temperature which is suitable for ensuring a uniform and homogeneous precuring of the inner surface of the green tire, preferably of the inner surface and the bead regions of the green tire.

Abstract: A plurality of strip-like elements is applied onto a forming drum externally having a substantially cylindrical laying surface. The strip-like elements are disposed in mutually approached relationship to form at least one first annular reinforcing layer on the forming drum itself set to a first work diameter at which each of the applied strip-like elements on the laying surface subtends an arc of a circumference of a width as large as a submultiple integer of the overall circumferential extension of the laying surface itself. Adjustment devices operating on the forming drum subsequently carry out expansion of the latter to a second work diameter larger than the first work diameter, while maintaining its laying surface substantially cylindrical.

Abstract: An apparatus for the deposition of at least one reinforcing element on a forming including at least one feeding unit of at least one reinforcing element at a forming support, at least one deposition unit of the at least one reinforcing element on the forming support, the at least one deposition unit including at least one presser member, a control unit of the at least one deposition unit, at least one detection device of the deviations between an actual deposition profile and a theoretical deposition profile along a first deposition path defined based upon the theoretical profile, and a processing unit to define, based upon said deviations, an actual deposition path of the at least one reinforcing element on the forming support.

Abstract: A plant for building tyres includes a plurality of working locations, at least one first working location being associated with at least two loading/unloading locations, a proximal one and a distal one, each of said working locations and loading/unloading locations being associable with a forming drum. The production cycle is controlled by the method of: (i) loading a first forming drum into the at least one first working location; (ii) loading a second forming drum into the loading/unloading location; (iii) at the end of the working provided in the at least one first working location, unloading the first forming drum into the proximal loading/unloading location.

Abstract: A plant for building tyres includes a plurality of working locations, at least one first working location being associated with at least two loading/unloading locations, a proximal one and a distal one, each of said working locations and loading/unloading locations being associable with a forming drum. The production cycle is controlled by the method of: (i) loading a first forming drum into the at least one first working location; (ii) loading a second forming drum into the loading/unloading location; (iii) at the end of the working provided in the at least one first working location, unloading the first forming drum into the proximal loading/unloading location.

Abstract: A plurality of strip-like elements is applied onto a forming drum externally having a substantially cylindrical laying surface. The strip-like elements are disposed in mutually approached relationship to form at least one first annular reinforcing layer on the forming drum itself set to a first work diameter at which each of the applied strip-like elements on the laying surface subtends an arc of a circumference of a width as large as a submultiple integer of the overall circumferential extension of the laying surface itself. Adjustment devices operating on the forming drum subsequently carry out expansion of the latter to a second work diameter larger than the first work diameter, while maintaining its laying surface substantially cylindrical.

Abstract: Building the carcass structure of tires for vehicle wheels includes associating, at each end edge of a carcass ply, at least one respective annular reinforcement structure formed by depositing along a circumferential direction a plurality of reinforcement elements having a first length. Such elements are cut to size from a reinforced continuous band-like element fed to a cutting group arranged at a first operative position adapted to allow a barycentric grip of the reinforcement elements. The cutting group can translate along a feeding direction of the band-like element to a second operative position for cutting to size a plurality of second reinforcement elements having a second length different from the first length. The second operative position is defined on the basis of the second length, so as to have a barycentric grip of the second reinforcement elements too.

Abstract: A method for managing the continuous feeding of an elongate element wound on reels to a station for building a tyre, wherein the elongate element is continuously supplied from an unwinding device of successive reels. When the terminal end of the elongate element wound on a first reel leaves said first reel, the method provides for: the first reel to be moved away from the unwinding device on a first movable carriage; a second reel, successive to the first reel, and mounted on a second movable carriage, to be positioned in place of the first reel; and the terminal end of the elongate element previously wound on the first reel, to be joined to the starting end of the elongate element wound on the second reel.

Abstract: A plant for managing green tyres includes two building lines of green tyres, two storages and two curing lines, each including a plurality of curing moulds. Each storage is directly connected to a curing line, forming a respective assembly therewith. The two storages are operatively associated with each other by means of an exchange area including a station for processing green tyres. A control unit is programmed for detecting the availability of a curing mould; selecting, within any of the storage, a green tyre suitable for the available curing mould and transferring the selected green tyre to the available curing mould, possibly passing through the exchange area between the storages or through the exchange area between the curing lines.

Abstract: A method for verifying the correct formation of the beads in a process and a plant for building tyres for vehicle wheels, includes: loading a plurality of annular anchoring structures in a storage, disposing them in two groups separated by an opening; positioning a building drum provided with a carcass sleeve in a tyre bead-forming machine; picking up two of the annular anchoring structures from the storage and loading them on the tyre bead-forming machine. In a work area of the tyre bead-forming machine, on each of two axially opposite zones of the carcass sleeve, a respective annular anchoring structure is fit and each of the abovementioned zones is turned up around the respective annular anchoring structure to form the beads. The aforesaid opening allows an operator to conduct a visual inspection of the work area and/or access the work area during the entire work cycle of the machine.

Abstract: In an assembly station, a carcass sleeve and an outer sleeve manufactured along respective building lines are mutually coupled. Integrated into the assembly station are engagement devices that can be alternatively-coupled to an auxiliary drum carrying an outer sleeve and to a building drum carrying a carcass sleeve. The building drum is engaged on the assembly station before removal of the auxiliary drum. A grip unit picks up the outer sleeve from the auxiliary drum associated with the engagement devices in order to position it around the carcass sleeve carried by the building drum.

Abstract: A process for building tyres provides for building a carcass sleeve around a forming drum having an application diameter and two lateral half-portions axially moveable relative to each other. The carcass sleeve includes at least one carcass ply coaxially engaged around each of the axially opposite end flaps thereof to an annular anchoring structure defining a fitting diameter smaller than the application diameter. The building of the carcass sleeve includes: applying and stopping a leading end of a semi-finished product in the form of a continuous strip cut to size against a continuous surface of the forming drum; winding the semi-finished product in the form of a continuous strip cut to size circumferentially around the forming drum; and joining a trailing end of the semi-finished product to the leading end at said continuous surface. The continuous surface is extended only partly around the forming drum.

Abstract: Tyres are processed while simultaneously passing along a building line, each tyre to be subjected to a plurality of processes, each in a respective work station. At least one first and one second tyre reach a work area at different times, stay in the work area simultaneously in respective work stations adapted to perform respective homologous processes on the tyres, and leave the work area at different times. The tyres stay respectively in at least one first work station and at least one second work station, both integrated in the work area. The first tyre passes through the work area without staying in the second work station, and the second tyre passes through the work area without staying in the first work station.

Abstract: Building a carcass structure of a tire for vehicle wheels includes associating, at each end edge of a carcass ply laying on a forming support, at least one respective annular reinforcing structure obtained by depositing at least one respective reinforcing element. The deposition process includes feeding a continuous reinforced band-like element at a cutting unit, cutting to size at least one first reinforcing element from the continuous reinforced band-like element, moving the first reinforcing element from the cutting unit toward a first end edge of the carcass ply, positioning the first reinforcing element on the first end edge, cutting to size at least one second reinforcing element from the continuous reinforced band-like element, moving the second reinforcing element from the cutting unit toward a second end edge of the carcass ply opposite said first end edge, and positioning the second reinforcing element on the other end edge.