Patents by Inventor Max Allen Metcalf

Max Allen Metcalf has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11078731
    Abstract: A pipe handling device and method for use with a horizontal directional drilling system. The pipe handling device stores sections of drill pipe in individual columns within a magazine. The magazine is constructed so that it can be mounted to a boring machine in a pin-up or pin-down orientation. A plurality of signal elements are attached to the magazine and each extend at least partially within a footprint of each column. The signal elements may move from a first position, indicating the column is full of pipe sections, to a second position, indicating the column is not full of pipe sections. A proximity sensor assembly detects movement of the individual signal elements and signals a processor accordingly. These signals indicate whether or not a given column is full of pipe sections.
    Type: Grant
    Filed: July 19, 2019
    Date of Patent: August 3, 2021
    Assignee: The Charles Machine Works, Inc.
    Inventors: Max Allen Metcalf, Rick G. Porter
  • Publication number: 20190338606
    Abstract: A pipe handling device and method for use with a horizontal directional drilling system. The pipe handling device stores sections of drill pipe in individual columns within a magazine. The magazine is constructed so that it can be mounted to a boring machine in a pin-up or pin-down orientation. A plurality of signal elements are attached to the magazine and each extend at least partially within a footprint of each column. The signal elements may move from a first position, indicating the column is full of pipe sections, to a second position, indicating the column is not full of pipe sections. A proximity sensor assembly detects movement of the individual signal elements and signals a processor accordingly. These signals indicate whether or not a given column is full of pipe sections.
    Type: Application
    Filed: July 19, 2019
    Publication date: November 7, 2019
    Inventors: Max Allen Metcalf, Rick G. Porter
  • Patent number: 10358880
    Abstract: A pipe handling device and method for use with a horizontal directional drilling system. The pipe handling device stores sections of drill pipe in individual columns within a magazine. The magazine is constructed so that it can be mounted to a boring machine in a pin-up or pin-down orientation. A plurality of signal elements are attached to the magazine and each extend at least partially within a footprint of each column. The signal elements may move from a first position, indicating the column is full of pipe sections, to a second position, indicating the column is not full of pipe sections. A proximity sensor assembly detects movement of the individual signal elements and signals a processor accordingly. These signals indicate whether or not a given column is full of pipe sections.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: July 23, 2019
    Assignee: The Charles Machine Works, Inc.
    Inventors: Max Allen Metcalf, Rick G. Porter
  • Publication number: 20170159379
    Abstract: A pipe handling device and method for use with a horizontal directional drilling system. The pipe handling device stores sections of drill pipe in individual columns within a magazine. The magazine is constructed so that it can be mounted to a boring machine in a pin-up or pin-down orientation. A plurality of signal elements are attached to the magazine and each extend at least partially within a footprint of each column. The signal elements may move from a first position, indicating the column is full of pipe sections, to a second position, indicating the column is not full of pipe sections. A proximity sensor assembly detects movement of the individual signal elements and signals a processor accordingly. These signals indicate whether or not a given column is full of pipe sections.
    Type: Application
    Filed: February 21, 2017
    Publication date: June 8, 2017
    Inventors: Max Allen Metcalf, Rick G. Porter
  • Patent number: 9206851
    Abstract: A spindle assembly for connecting a drill string to a rotational drive for use in a horizontal directional drilling operation. The assembly comprises a saver sub attached to the rotational drive, and a drive chuck for connection to the drill string. The drive chuck and saver sub form a torque-transmitting connection by engaging through a seat in the saver sub and an engagement point on the drive chuck. Dowel pins may be used to rotationally lock and provide the engagement between the saver sub and the drive chuck. A collar may thread to the saver sub and cause an interference fit by engaging the drive chuck at a shoulder.
    Type: Grant
    Filed: August 13, 2013
    Date of Patent: December 8, 2015
    Assignee: The Charles Machine Works, Inc.
    Inventors: Greg Lowell Slaughter, Jr., Floyd R. Gunsaulis, Max Allen Metcalf
  • Publication number: 20140050522
    Abstract: The present invention is directed to a spindle assembly for connecting a drill string to a rotational drive for use in a horizontal directional drilling operation. The assembly comprises a saver sub attached to the rotational drive, and a drive chuck for connection to the drill string. The drive chuck and saver sub form a torque-transmitting connection by engaging through a seat in the saver sub and an engagement point on the drive chuck. Dowel pins may be used to rotationally lock and provide the engagement between the saver sub and the drive chuck. A collar may thread to the saver sub and cause an interference fit by engaging the drive chuck at a shoulder.
    Type: Application
    Filed: August 13, 2013
    Publication date: February 20, 2014
    Applicant: The Charles Machine Works, Inc.
    Inventors: Greg Lowell Slaughter, JR., Floyd R. Gunsaulis, Max Allen Metcalf