Patents by Inventor Melissa A. Lackey

Melissa A. Lackey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11884550
    Abstract: Shaped gel articles that are formed within a mold cavity and that retain the size and shape of the mold cavity upon removal from the mold cavity, sintered articles prepared from the shaped gel articles, and methods of making the sintered articles are provided. The shaped gel articles are formed from a casting sol that contains colloidal silica particles that are treated with a surface modification composition that includes a silane surface modification agent having a radically polymerizable group. The sintered article has a shape identical to the mold cavity (except in regions where the mold cavity was overfilled) and to the shaped gel article but reduced in size proportional to the amount of isotropic shrinkage.
    Type: Grant
    Filed: August 16, 2017
    Date of Patent: January 30, 2024
    Assignee: 3M Innovative Properties Company
    Inventors: Kathleen M. Humpal, Melissa A. Lackey, Brant U. Kolb, Paul D. Pennington, Mark J. Hendrickson
  • Publication number: 20220380260
    Abstract: The present disclosure provides a method of making a ceramic article. The method includes (a) obtaining a photopolymerizable slurry or sol including a plurality of ceramic particles distributed in the photopolymerizable slurry or sol and (b) selectively polymerizing the photopolymerizable slurry or sol using actinic radiation and continuous movement of a build substrate through the photopolymerizable slurry or sol to form a gelled article. The method also includes (c) extracting solvent from the gelled article to form an aerogel article or a xerogel article; (d) heat treating the aerogel article or the xerogel article to form a porous ceramic article; and (e) sintering the porous ceramic article to form a sintered ceramic article. The sintered ceramic article exhibits a particular density. Further, additive manufactured ceramic articles are provided that exhibit a particular density, opacity, or both.
    Type: Application
    Filed: August 3, 2020
    Publication date: December 1, 2022
    Inventors: Amy T. Shah, James D. Hansen, David B. Stegall, Alexander J. Huffman, Gareth A. Hughes, Melissa A. Lackey, Kathleen M. Humpal, Andreas M. Geldmacher, Kristen F. Keller
  • Patent number: 11339095
    Abstract: The invention relates to the use of a printing sol as construction material in an additive manufacturing process for producing a 3-dim article, the printing sol comprising solvent(s), nano-sized crystalline zirconia particles in an amount from 2 to 25 vol.-% with respect to the volume of the sol, the average primary particle size of the nano-sized crystalline zirconia particles being in a range up to 50 nm, a first monomer being a polymerizable surface modification agent represented by formula A-B, with A being capable of attaching to the surface of the nano-sized crystalline zirconia particles and B being a radiation curable group, optionally a second monomer, the second monomer comprising at least one radiation curable moiety but no acidic or silane group(s), photo initiator(s). The invention also relates to a ceramic article obtainable according to such a process.
    Type: Grant
    Filed: May 26, 2016
    Date of Patent: May 24, 2022
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Helmar B. Mayr, Malte Korten, Christine M. Andres, Brant U. Kolb, Holger Hauptmann, Gallus Schechner, Michael Jahns, Kathleen M. Humpal, Melissa A. Lackey, Paul D. Pennington
  • Publication number: 20210292243
    Abstract: The present disclosure provides a method of making a non-oxide ceramic part. The method includes obtaining a photopolymerizable slurry; selectively curing the photopolymerizable slurry to obtain a gelled article; drying the gelled article to form an aerogel article or a xerogel article; heat treating the aerogel article or the xerogel article to form a porous ceramic article; and sintering the porous ceramic article to obtain a sintered ceramic article. The photopolymerizable slurry includes non-oxide ceramic particles; at least one radiation curable monomer; a solvent; a photoinitiator; an inhibitor; and at least one sintering aid. Further, aerogels, xerogels, porous ceramic articles, and non-oxide ceramic articles are provided.
    Type: Application
    Filed: August 22, 2019
    Publication date: September 23, 2021
    Inventors: Gareth A. Hughes, Melissa A. Lackey, Brant U. Kolb, Jerome G. Magnant, Zeba Parkar, Kevin M. Casey, Nicholas S. Wren
  • Publication number: 20210163362
    Abstract: Reaction mixtures, gel compositions that are a polymerized product of the reaction mixtures, shaped gel articles that are formed within a mold cavity and that retain the size and shape of the mold cavity upon removal from the mold cavity, and sintered articles prepared from the shaped gel articles are provided. The sintered article has a shape identical to the mold cavity (except in regions where the mold cavity was overfilled) and to the shaped articles but reduced in size proportional to the amount of isotropic shrinkage. Methods of forming the sintered articles also are provided.
    Type: Application
    Filed: February 16, 2021
    Publication date: June 3, 2021
    Inventors: Kathleen M. Humpal, Brant U. Kolb, Melissa A. Lackey, Mark J. Hendrickson, Paul D. Pennington
  • Patent number: 10759707
    Abstract: The present invention relates to a process for producing a ceramic article, the process comprising the steps of providing a printing sol, the printing sol comprising solvent, nano-sized particles, radiation curable monomer(s) and photoinitiator, the printing sol having a viscosity of less than 500 mPa*s at 23° C., processing the printing sol as construction material in an additive manufacturing process to obtain a 3-dim article being in a gel state, the 3-dim article having a Volume A, transferring the 3-dim article being in a gel state to a 3-dim article being in an aerogel state, heat treating the 3-dim article to obtain a sintered 3-dim ceramic article, the ceramic article having a Volume F, Volume A of the 3-dim article in a gel state being more than 500% of Volume F of the ceramic article in its sintered state. The invention also relates to a ceramic article obtainable according to such a process. The ceramic article can have the shape of a dental or orthodontic article.
    Type: Grant
    Filed: May 18, 2016
    Date of Patent: September 1, 2020
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Helmar B. Mayr, Malte Korten, Christine M. Andres, Brant U. Kolb, Holger Hauptmann, Gallus Schechner, Michael Jahns, Kathleen M. Humpa, Melissa A. Lackey
  • Patent number: 10436984
    Abstract: An optical network comprises a fiber distribution cable and a terminal assembly. The terminal assembly receives a plurality of optical fibers from the fiber distribution cable and distributes one or more individual fibers to one or more single fiber bare-fiber holders that hold and protect each single fiber prepared and configured for splicing via an individual splicing element. The splicing element includes an alignment mechanism having a base plate and a clamp plate. At least one of the base plate and clamp plate is formed from a silica material and at least one of the base plate and clamp plate includes an alignment groove or channel configured to receive the first and second optical fibers in an end-to-end manner. The splice element also comprises an optical adhesive disposed in at least a portion of the alignment groove, wherein the optical adhesive is curable via actinic radiation.
    Type: Grant
    Filed: September 5, 2017
    Date of Patent: October 8, 2019
    Assignee: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: William J. Clatanoff, Donald K. Larson, Daniel J. Treadwell, William G. Allen, Raman K. Selli, Victor J. Borer, Kathleen M. Humpal, Melissa A. Lackey, Brant U. Kolb, Paul D. Pennington, Mark J. Hendrickson, Wendy L. Thompson, Wayne S. Mahoney
  • Publication number: 20190185328
    Abstract: Shaped gel articles that are formed within a mold cavity and that retain the size and shape of the mold cavity upon removal from the mold cavity, sintered articles prepared from the shaped gel articles, and methods of making the sintered articles are provided. The shaped gel articles are formed from a casting sol that contains colloidal silica particles that are treated with a surface modification composition that includes a silane surface modification agent having a radically polymerizable group. The sintered article has a shape identical to the mold cavity (except in regions where the mold cavity was overfilled) and to the shaped gel article but reduced in size proportional to the amount of isotropic shrinkage.
    Type: Application
    Filed: August 16, 2017
    Publication date: June 20, 2019
    Inventors: Kathleen M. Humpal, Melissa A. Lackey, Brant U. Kolb, Paul D. Pennington, Mark J. Hendrickson
  • Publication number: 20180148378
    Abstract: The present invention relates to a process for producing a ceramic article, the process comprising the steps of providing a printing sol, the printing sol comprising solvent, nano-sized particles, radiation curable monomer(s) and photoinitiator, the printing sol having a viscosity of less than 500 mPa*s at 23° C., processing the printing sol as construction material in an additive manufacturing process to obtain a 3-dim article being in a gel state, the 3-dim article having a Volume A, transferring the 3-dim article being in a gel state to a 3-dim article being in an aerogel state, heat treating the 3-dim article to obtain a sintered 3-dim ceramic article, the ceramic article having a Volume F, Volume A of the 3-dim article in a gel state being more than 500% of Volume F of the ceramic article in its sintered state. The invention also relates to a ceramic article obtainable according to such a process. The ceramic article can have the shape of a dental or orthodontic article.
    Type: Application
    Filed: May 18, 2016
    Publication date: May 31, 2018
    Inventors: Helmar B. Mayr, Malte Korten, Christine M. Andres, Brant U. Kolb, Holger Hauptmann, Gallus Schechner, Michael Jahns, Kathleen M. Humpa, Melissa A. Lackey
  • Publication number: 20180127317
    Abstract: The invention relates to the use of a printing sol as construction material in an additive manufacturing process for producing a 3-dim article, the printing sol comprising solvent(s), nano-sized crystalline zirconia particles in an amount from 2 to 25 vol.-% with respect to the volume of the sol, the average primary particle size of the nano-sized crystalline zirconia particles being in a range up to 50 nm, a first monomer being a polymerizable surface modification agent represented by formula A-B, with A being capable of attaching to the surface of the nano-sized crystalline zirconia particles and B being a radiation curable group, optionally a second monomer, the second monomer comprising at least one radiation curable moiety but no acidic or silane group(s), photo initiator(s). The invention also relates to a ceramic article obtainable according to such a process.
    Type: Application
    Filed: May 26, 2016
    Publication date: May 10, 2018
    Inventors: Helmar B. Mayr, Malte Korten, Christine M. Andres, Brant U. Kolb, Holger Hauptmann, Gallus Schechner, Michael Jahns, Kathleen M. Humpal, Melissa A. Lackey, Paul D. Pennington
  • Publication number: 20180067262
    Abstract: A splice element for splicing a first and a second optical fiber comprises an alignment mechanism having a base plate and a clamp plate. At least one of the base plate and clamp plate is formed from a silica material and at least one of the base plate and clamp plate includes an alignment groove configured to receive the first and second optical fibers in an end-to-end manner. The splice element also comprises an optical adhesive disposed in at least a portion of the alignment groove, wherein the optical adhesive is curable via actinic radiation.
    Type: Application
    Filed: September 5, 2017
    Publication date: March 8, 2018
    Inventors: Donald K. Larson, William J. Clatanoff, Daniel J. Treadwell, William G. Allen, Raman K. Selli, Kathleen M. Humpal, Melissa A. Lackey, Brant U. Kolb, Paul D. Pennington, Mark J. Hendrickson, Wendy L. Thompson, Wayne S. Mahoney
  • Publication number: 20180067261
    Abstract: An optical network comprises a fiber distribution cable and a terminal assembly. The terminal assembly receives a plurality of optical fibers from the fiber distribution cable and distributes one or more individual fibers to one or more single fiber bare-fiber holders that hold and protect each single fiber prepared and configured for splicing via an individual splicing element. The splicing element includes an alignment mechanism having a base plate and a clamp plate. At least one of the base plate and clamp plate is formed from a silica material and at least one of the base plate and clamp plate includes an alignment groove or channel configured to receive the first and second optical fibers in an end-to-end manner. The splice element also comprises an optical adhesive disposed in at least a portion of the alignment groove, wherein the optical adhesive is curable via actinic radiation.
    Type: Application
    Filed: September 5, 2017
    Publication date: March 8, 2018
    Inventors: William J. Clatanoff, Donald K. Larson, Daniel J. Treadwell, William G. Allen, Raman K. Selli, Victor J. Borer, Kathleen M. Humpal, Melissa A. Lackey, Brant U. Kolb, Paul D. Pennington, Mark J. Hendrickson, Wendy L. Thompson, Wayne S. Mahoney
  • Publication number: 20180044245
    Abstract: Reaction mixtures, gel compositions that are a polymerized product of the reaction mixtures, shaped gel articles that are formed within a mold cavity and that retain the size and shape of the mold cavity upon removal from the mold cavity, and sintered articles prepared from the shaped gel articles are provided. The sintered article has a shape identical to the mold cavity (except in regions where the mold cavity was overfilled) and to the shaped articles but reduced in size proportional to the amount of isotropic shrinkage. Methods of forming the sintered articles also are provided.
    Type: Application
    Filed: February 24, 2016
    Publication date: February 15, 2018
    Inventors: Kathleen M. HUMPAL, Brant U. KOLB, Melissa A. LACKEY, Mark J. HENDRICKSON, Paul D. PENNINGTON
  • Patent number: 9074098
    Abstract: The invention provides highly resilient synthetic hydrogels, which can be prepared, for example, by using the efficient thiol-norbornene chemistry to cross-link hydrophilic poly(ethylene glycol) (PEG) and hydrophobic polydimethylsiloxane (PDMS) polymer chains. The simple hydrogel system with enhanced mechanical properties is useful in many applications, including in the biomedical field and in the design of protective and corrective wear.
    Type: Grant
    Filed: February 26, 2014
    Date of Patent: July 7, 2015
    Assignee: University of Massachusetts
    Inventors: Gregory N. Tew, Melissa A. Lackey, Jun Cui, Catherine N. Walker, Alfred J. Crosby
  • Publication number: 20140296425
    Abstract: The invention provides highly resilient synthetic hydrogels, which can be prepared, for example, by using the efficient thiol-norbornene chemistry to cross-link hydrophilic poly(ethylene glycol) (PEG) and hydrophobic polydimethylsiloxane (PDMS) polymer chains. The simple hydrogel system with enhanced mechanical properties is useful in many applications, including in the biomedical field and in the design of protective and corrective wear.
    Type: Application
    Filed: February 26, 2014
    Publication date: October 2, 2014
    Inventors: Gregory N. Tew, Melissa A. Lackey, Jun Cui, Catherine N. Walker, Alfred J. Crosby