Abstract: In one aspect of the invention, an intermediate shaft for a steering column assembly of a vehicle is provided. The intermediate shaft includes a shaft element, a universal joint coupling including an inner yoke coupled to the shaft element and an outer yoke coupled to the inner yoke, and at least one of a bearing and a lock sleeve coupled to the outer yoke.

Abstract: An adjustable steering column for a vehicle is provided. The adjustable steering column includes a mounting bracket including at least one arm having a rake slot through which a rake bolt extends. The steering column also includes a column jacket pivotally mounted to the mounting bracket, the column jacket extending along a first axis and pivotable relative to the mounting bracket for adjustment in a rake direction and movable along the first axis for adjustment in a telescope direction, and a shift assembly. The shift assembly includes a shift mechanism secured to the column jacket and a shift cable bracket extending from the shift mechanism, the shift cable bracket having a slot formed therein, a telescope adjustment portion along a first length of the slot, an energy absorbing (E/A) release portion along a second length of the slot, and a raised collar formed in the telescope adjustment portion.

Abstract: A position lock for an adjustable steering column comprises a plurality of discs stacked for rotation on a control shaft and engaged to a gear profile of a stationary bracket. The discs are engaged to the gear profile so as to be caused to rotate relatively to one another as the steering column undergoes movement in the relevant direction. The discs are configured to resist rotation relative to one another when subjected to a compressive load, and the control shaft is engaged to a cam for selectively applying a compressive load to the discs. A method for selectively controlling motion of a steering column comprises coupling motion of the steering column to the relative movements of a plurality of discs, constraining the discs to rotate relative to one another as the steering column undergoes motion in the relevant direction, and selectively adjusting resistance to relative rotation the discs.

Abstract: An adjustment assembly and adjustable steering column including a linearly slidable actuating lever are provided. The actuating lever is slidable between a first position and a second position along a linear travel path. The actuating lever includes an engaging portion which engages a gear assembly. The gear assembly is connected to a clamping mechanism. The clamping mechanism is configured to apply or release a clamping force on a steering column or other component. Movement of the actuating lever between the first and second positions causes rotation of the gear assembly. Rotation of the gear assembly causes the clamping mechanism to apply or release the clamping force, depending on the direction of rotation. The adjustment assembly also includes a rake bracket to support a compression bracket. The compression bracket supports the component or steering column.

Abstract: A steering column assembly comprises a column jacket, a lock control shaft, a band clamp disposed about the column jacket, and a cam disposed about the lock control shaft. A band clamp is disposed about the column jacket and comprises a circumferential band joined to a clamp arm. The clamp arm extends in a radially outward direction from the column jacket and defines a first shoulder facing toward a radially inward direction and a controlled surface facing in a first direction away from both the lock control shaft and the shaft head. The cam defines a defines a first control surface for interacting with the controlled surface such that, as the lock control shaft is placed in tension, the first control surface causes a band clamp radius to decrease and the band clamp to bear against the upper column jacket.

Abstract: A steering column assembly comprises an upper column jacket, a lock control shaft, a clamping block, a control wedge, and a wedge block. The clamping block is disposed about the upper column jacket and includes a first clamp arm and a second clamp arm. The first clamp arm defines a first cavity disposed along a cavity axis, and the second clamp arm defines a second cavity disposed along the cavity axis. The second clamp arm defines a clamp arm control opening that intersects with the second cavity. A control wedge has a control surface and is disposed in the clamp arm control opening. A wedge block is disposed in the first cavity and the second cavity and has a controlled surface positioned and configured to cooperate with the control surface to cause the clamping block to bear against the upper column jacket.

Abstract: A steering column assembly comprises an upper column jacket defining an internal cavity, a clamping shaft, a retainer disposed at an outboard end of the clamping shaft, and an inner clamping block disposed in the internal cavity. A steering control shaft is supported for rotation about a longitudinal column axis through the internal cavity. The clamping shaft defines a clamping axis and has an in-board end that is configured to interact with the inner clamping block. The inner clamping block is configured for interacting with the clamping shaft to impose a compressive load on the upper column jacket between the retainer and the inner clamping block.

Abstract: A lock for a steering column comprises a bracket disposed along a raking direction. A control shaft is supported for translation with the steering column. A tooth lock is disposed on the control shaft and comprises a lever and an actuator. The actuator is configured to cause the lever to rotate in an adjustment direction when a force is applied in the adjustment direction and so as to apply a locking moment to the lever when a force is applied in the locking direction. The bracket has a teeth disposed along the raking direction. The lever is configured for engaging, upon rotation in the locking direction, at least one tooth so as to resist translation in the raking direction. The lever is configured for disengaging, upon rotation in the adjustment direction, from the at least one tooth so as to selectively facilitate translation in the raking direction.

Abstract: A lock for a steering column comprises a bracket disposed along a raking direction. A control shaft is supported for translation with the steering column A tooth lock is disposed on the control shaft and comprises a lever and an actuator. The actuator is configured to cause the lever to rotate in an adjustment direction when a force is applied in the adjustment direction and so as to apply a locking moment to the lever when a force is applied in the locking direction. The bracket has a teeth disposed along the raking direction. The lever is configured for engaging, upon rotation in the locking direction, at least one tooth so as to resist translation in the raking direction. The lever is configured for disengaging, upon rotation in the adjustment direction, from the at least one tooth so as to selectively facilitate translation in the raking direction.

Abstract: A steering column having a mounting bracket and a self-loosening capsule assembly configured for attachment to an adjacent vehicle component is provided. The mounting bracket includes an installation slot, a flange extending within the installation slot and a bracket keying mechanism positioned at a periphery of the installation slot. The self-loosening capsule assembly is received in the installation slot, and includes a capsule and capsule nut. The capsule includes a head and a body extending from the head, the body having a threaded outer surface, the head having a larger outer diameter than the body. The capsule nut includes a threaded inner surface for threaded coupling to the capsule and is movable so as to apply a first clamping force to the flange of the mounting bracket between the head and the capsule nut and a keying mechanism configured to interface with the bracket keying mechanism.

Abstract: A locking device for a steering column and method of installing the locking device are provided. The locking device includes a spring body configured for installation on a rotatable bolt and comprising a biasing portion. The spring body is rotatable in one direction through a first range and second range. A lock body includes a body portion configured for mounting on the rotatable bolt and a locking portion configured to move between a first position and a second position. The biasing portion of the spring body contacts the lock body and causes the lock body to rotate with the spring body through the first range. The spring body is rotatable relative to the lock body through the second range such that at least a portion of the biasing portion is elastically deflected when the spring body is rotated through the second range.

Abstract: A steering column assembly includes an inner jacket disposed along a longitudinal axis and coupled to a host structure of a vehicle. The steering column assembly also includes an outer jacket arranged co-axially about the inner jacket and the longitudinal axis. The outer jacket is configured to translate along the longitudinal axis relatively to the inner jacket to thereby facilitate telescoping motion of the steering column assembly. The outer surface of the inner jacket and the inner surface of the outer jacket cooperate to define a telescope-inhibiting range of motion of the steering column assembly along the longitudinal axis. The steering column assembly is configured to impose telescope-resisting forces as the length of the steering column assembly decreases within the telescope-inhibiting range of motion.

Abstract: An adjustment assembly for allowing or preventing adjustment of a component and an adjustable steering column are provided. A compression bracket is configured to support the steering column, a rake bracket is configured to support the compression bracket and an actuating lever is slidingly coupled to the compression bracket and slidable along a linear travel path. A linkage assembly is connected to the compression bracket and is coupled to one end of the actuating lever and a clamping assembly is coupled to the linkage assembly and configured to release a clamping force from the component upon movement of the actuating lever from a first position to a second position, and apply a clamping force to the component upon movement of the actuating lever from the second position to the first position.

Abstract: An adjustment assembly and adjustable steering column including a linearly slidable actuating lever are provided. The actuating lever is slidable between a first position and a second position along a linear travel path. The actuating lever includes an engaging portion which engages a gear assembly. The gear assembly is connected to a clamping mechanism. The clamping mechanism is configured to apply or release a clamping force on a steering column or other component. Movement of the actuating lever between the first and second positions causes rotation of the gear assembly. Rotation of the gear assembly causes the clamping mechanism to apply or release the clamping force, depending on the direction of rotation. The adjustment assembly also includes a rake bracket to support a compression bracket.

Abstract: An intermediate steering shaft connection assembly for a steering column is provided. The intermediate steering shaft connection assembly comprises at least one shaft, a clamping yoke configured to be coupled to the shaft, and a connection assurance device interposed between the shaft and the clamping yoke. The connection assurance device is configured to ensure proper positioning of the clamping yoke on the shaft to allow for final assembly.

Abstract: An exemplary adjustable steering column comprises a gear positioned and configured to cause a shaft to rotate about its central axis as the steering column telescopes. The position lock further comprises one or more telescoping friction plates arranged and configured so as to rotate with the shaft when the steering column telescopes. The position lock further comprises one or more raking friction plates, each raking friction plate being positioned in frictional contact with at least one of the one or more telescoping friction plates and configured to exhibit a different rotation than the one or more telescoping friction plates when the steering column telescopes. The shaft imposes a compressive load between the one or more telescoping friction plates and the one or more raking friction plates so as to induce friction between the telescoping friction plates and the raking friction plates and thereby resist their relative movement.

Abstract: A position lock for an adjustable steering column comprises a plurality of discs stacked for rotation on a control shaft and engaged to a gear profile of a stationary bracket. The discs are engaged to the gear profile so as to be caused to rotate relatively to one another as the steering column undergoes movement in the relevant direction. The discs are configured to resist rotation relative to one another when subjected to a compressive load, and the control shaft is engaged to a cam for selectively applying a compressive load to the discs. A method for selectively controlling motion of a steering column comprises coupling motion of the steering column to the relative movements of a plurality of discs, constraining the discs to rotate relative to one another as the steering column undergoes motion in the relevant direction, and selectively adjusting resistance to relative rotation the discs.

Abstract: A steering column is configured for positional adjustments in first and second directions and comprises a position lock for selectively resisting movement of the steering column. The position lock comprises a stationary bracket disposed about the steering column. A control shaft is coupled to the steering column, approximately perpendicular to the first and second directions, so as to couple movement of the steering column with translation of the control shaft. Movable lock plates are arranged on the control shaft for rotation about a central axis of the control shaft and for translation with the control shaft. Each of the movable lock-plates is positioned adjacent at least one stationary lock-plate that is retained in a substantially fixed position with respect to the stationary bracket. The one or more stationary lock-plates are configured so as to selectively provide resistance to relative movement of the one or more movable lock-plates.

Abstract: A steering column assembly having a standard operating position and a collapsed position is provided. The steering column assembly includes a lower column jacket, an upper column jacket selectively slidable relative to the lower column jacket, a rake bracket, and a biasing member. The rake bracket is attached to one the lower column jacket and the upper column jacket, and has a bracket retaining feature. The biasing member selectively exerts a biasing force on the upper column jacket in the standard operating position. The biasing member has a biasing member retaining feature that engages with the bracket retaining feature in the standard operating position and disengages with the bracket retaining feature in the collapsed position.

Abstract: A shaft assembly includes a first shaft member and a second shaft member telescopically engaged with the first shaft member. A roller carrier supporting a plurality of rollers is disposed between the first and second shaft members. The first shaft member defines a first slot extending along and angled relative to a longitudinal axis. The second shaft member defines a second slot extending along and angled relative to the first slot and the longitudinal axis. The roller carrier defines a carrier slot extending transverse to the longitudinal axis. A pin extends through the first slot, the second slot and the carrier slot and moves the roller carrier at a slower speed than the relative movement speed between the first shaft member and the second shaft member during telescoping movement. A wedge is disposed between the first shaft member and a portion of the rollers to de-lash the shaft assembly.