Abstract: A part singulator mechanism for spacing parts along a path includes a path defined by a track, a drive mechanism, at least one first stopping member, and at least one second stopping member. Both the first and second stopping members are interconnected with the drive mechanism, positioned adjacent the path, and movable between a first position extended into the path and a second position retracted from the path. The first stopping members and the second stopping members are arranged in an alternating sequence along the path. When the first stopping members are in the first position, the second stopping members are in the second position, and when the first stopping members are in the second position, the second stopping members are in the first position.

Abstract: A vibrator module adapted for use in a taper apparatus for advancing carrier tape having a plurality of compartments and for placing parts in the compartments. The vibrator module includes a motor that includes an output shaft that rotates in response to operation of the motor. The vibrator module also includes an eccentric weight mounted to and rotatable with the output shaft. The eccentric weight causes the motor to vibrate in response to rotation of the output shaft and eccentric weight. The vibrator module further includes a vibration transferring member interconnected with the motor and operable to transfer vibrations from the motor to the carrier tape to cause the parts to settle into the bottoms of the compartments.

Abstract: A multiple output reel module includes a reel wheel supporting a plurality of spindles. Mounted to each spindle is a reel. The reel wheel is rotatable to position one of the spindle and reel combinations in a loading position in which output media from a nearby machine is interconnected to the reel. The spindle and reel are rotated to load the reel with output media. A CPU monitors the status of the reel, and stops the loading when the reel is full. The CPU then rotates the reel wheel to position a second spindle and reel combination in the loading position. The output media is automatically positioned over a portion of the second reel, and the output media is automatically interconnected to the second reel with an over-center finger assembly. Then the output media between the two reels is cut and the second reel is loaded with output media.

Abstract: A method for inspecting composite tape including cover tape bonded to carrier tape comprises capturing a digital image of the composite tape, dividing the seal tracks within the image into a plurality of fragments or segments. The method also provides for analyzing each segment of the seal track for the presence or absence of the seal and for the width of the seal, and assigning a failing grade to the segment if the seal is not continuous within the segment or if the seal has a width less than a minimum width within the segment. The method further provides for notifying a machine operator of a defective seal if the number consecutively-failed segments in the seal track exceeds a defect tolerance. The method also provides for measuring the spacings of the carrier tape edge, cover tape edge, and seal tracks from each other and comparing those spacings to acceptable values.