Abstract: Transportable modular coating systems include a first transportable coating module comprising at least one first removable wall, a second transportable coating module comprising at least one second removable wall, wherein the first and second transportable coating modules are joinable when the first and second removable walls are removed, and a plurality of coating components fixed within the first and second transportable coating modules that combine to create a coating operation. The transportable coating module further includes a transportable control module that comprises a control system that operably connects to the plurality of coating components to operably control the coating operation.

Abstract: Transportable modular coating systems include a first transportable coating module comprising at least one first removable wall, a second transportable coating module comprising at least one second removable wall, wherein the first and second transportable coating modules are joinable when the first and second removable walls are removed, and a plurality of coating components fixed within the first and second transportable coating modules that combine to create a coating operation. The transportable coating module further includes a transportable control module that comprises a control system that operably connects to the plurality of coating components to operably control the coating operation.

Abstract: A coating process is provided. The coating process includes positioning a component within an enclosed coating system, the enclosed coating system including a coating apparatus, applying a first coating over at least a portion of the component, then robotically applying a mask to the component, then applying a second coating over at least the portion of the component. The component remains within the enclosed coating system throughout the process. Another process also includes removing a first coating head portion of the coating apparatus after applying the first coating and replacing the first coating head portion with a masking head portion, then removing the masking head portion after robotically applying the mask to the component and replacing the masking head portion with a second coating head portion.

Abstract: Pressure maskers for masking at least one passageway of an article include a body portion that surrounds at least a portion of the article around the at least one passageway, at least one fluid inlet connected to the body portion that provides a conduit for pressurized masking fluid to pass from an exterior of the pressure masker to an interior of the pressure masker, wherein the article is at least partially disposed within the interior of the pressure masker, and at least one seal that seals the body portion at least partially around the article such that the pressurized masking fluid that enters the interior of the pressure masker is at least partially forced through the at least one passageway.

Abstract: Recoating process and recoated turbine blade are disclosed. The recoating process includes providing a coated turbine blade, then removing a portion of the thermal barrier coating system to form a partially-stripped turbine blade, then applying a bond recoat to the stripped region of the partially-stripped turbine blade; and then applying a thermal barrier recoat to the bond recoat to form a recoated turbine blade. The recoated turbine blade comprises the bond coating portion abutting the bond recoat, the thermal barrier coating portion abutting the thermal barrier recoat, and the stepped configuration. The coated turbine blade has a thermal barrier coating system positioned on a substrate. The partially-stripped turbine blade has a stripped region, a bond coating portion, a thermal barrier coating portion, and a stepped configuration.