Patents by Inventor Michael Appleyard

Michael Appleyard has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180154923
    Abstract: A collapsible steering column assembly comprising a steering shaft that is supported within a steering column shroud, the shroud comprising an upper shroud portion and a lower shroud portion, in which the upper shroud portion is located towards the end of the steering shaft that is nearest the steering wheel and the lower portion is located towards the end of the shaft furthest from the steering wheel, the upper portion being at least partially received within the lower portion so that the upper portion can telescopically collapse into the lower portion during a crash, a support bracket that in use is secured to a fixed part of the vehicle and includes two support bracket arms that depend from a base portion to embrace the shroud, a clamp rail that is releasably secured to the upper shroud portion, the clamp rail including a slot that extends generally horizontally, and a clamp pin that extends through an opening in each of the arms of the bracket and through the generally horizontal slot in the rail, the cla
    Type: Application
    Filed: February 2, 2018
    Publication date: June 7, 2018
    Applicant: TRW Limited
    Inventor: Michael Appleyard
  • Publication number: 20180058556
    Abstract: A gearbox assembly for an electric power assisted steering apparatus comprises a gearbox housing which houses a worm shaft and a gear wheel, the worm shaft being supported relative to the housing by a main bearing at an end closest to the motor and by a tail bearing at an end furthest from the motor, and the gear wheel being supported by an output shaft having at least one end that provides a take-off from the gearbox assembly, in which the main bearing and tail bearing are free to move relative to the housing through a limited range of motion that enables the worm shaft to pivot away from the wheel gear, the assembly further comprising: a first pivoting means for the worm shaft main bearing which reacts the axial component of the worm shaft tooth load for a first direction of gearwheel torque but not for a second, opposing, direction of gearwheel torque and defines at least one first pivot point about which the main bearing pivots that is located on a pivot axis, a second pivoting means for the worm shaft ma
    Type: Application
    Filed: March 21, 2016
    Publication date: March 1, 2018
    Applicant: TRW Limited
    Inventor: Michael Appleyard
  • Patent number: 9902419
    Abstract: A telescopic steering column assembly comprises an upper and a lower shroud portion able to move relatively during telescopic adjustment, a telescopic steering shaft that passes through and is supported by the shroud portions through at least one support bearing assembly that acts between an upper portion of the telescopic steering shaft and a lower portion of the shroud that move relative to one another axially during telescopic adjustment. The at least one support bearing assembly comprises a first bearing race which is separate from the shroud portions and the steering shaft, a resilient spacer that applies a biasing force that is directed in a radial direction from the axis of the shaft and that is located between the first race and an adjacent face of one of the lower shroud portion and the upper shaft portion; a set of bearings, and a cage that locates the bearings relative to the first bearing race.
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: February 27, 2018
    Assignee: TRW LIMITED
    Inventor: Michael Appleyard
  • Patent number: 9896120
    Abstract: A collapsible steering column assembly comprising a steering shaft that is supported within a steering column shroud, the shroud comprising an upper shroud portion and a lower shroud portion, in which the upper shroud portion is located towards the end of the steering shaft that is nearest the steering wheel and the lower portion is located towards the end of the shaft furthest from the steering wheel, the upper portion being at least partially received within the lower portion so that the upper portion can telescopically collapse into the lower portion during a crash, a support bracket that in use is secured to a fixed part of the vehicle and includes two support bracket arms that depend from a base portion to embrace the shroud, a clamp rail that is releasably secured to the upper shroud portion, the clamp rail including a slot that extends generally horizontally, and a clamp pin that extends through an opening in each of the arms of the bracket and through the generally horizontal slot in the rail, the cla
    Type: Grant
    Filed: August 10, 2016
    Date of Patent: February 20, 2018
    Assignee: TRW LIMITED
    Inventor: Michael Appleyard
  • Publication number: 20170203780
    Abstract: An adjustable steering column assembly which includes an adjustable shroud that supports a steering column shaft, a support bracket that is fixed in position in the vehicle, and a clamp mechanism that selectively secures the shroud to the support bracket, the clamp mechanism comprising a fixed rack that is secured to the shroud or the bracket, and a moving rack that is movable towards and away from the fixed rack during operation of the clamp mechanism, in which the fixed rack comprises a support portion and at least one row of teeth which are carried by the support portion arranged spaced apart from one another, and the moving rack comprises a support portion and at least one row of teeth which are carried by the support portion.
    Type: Application
    Filed: July 22, 2015
    Publication date: July 20, 2017
    Applicant: TRW Limited
    Inventors: Niclas Davies, Michael Appleyard
  • Publication number: 20170158220
    Abstract: A telescopic steering column assembly comprises an upper and a lower shroud portion able to move relatively during telescopic adjustment, a telescopic steering shaft that passes through and is supported by the shroud portions through at least one support bearing assembly that acts between an upper portion of the telescopic steering shaft and a lower portion of the shroud that move relative to one another axially during telescopic adjustment. The at least one support bearing assembly comprises a first bearing race which is separate from the shroud portions and the steering shaft, a resilient spacer that applies a biasing force that is directed in a radial direction from the axis of the shaft and that is located between the first race and an adjacent face of one of the lower shroud portion and the upper shaft portion; a set of bearings, and a cage that locates the bearings relative to the first bearing race.
    Type: Application
    Filed: June 30, 2015
    Publication date: June 8, 2017
    Applicant: TRW Limited
    Inventor: Michael Appleyard
  • Publication number: 20170088159
    Abstract: A steering column assembly comprises a telescopic shroud having an upper shroud portion and a lower shroud portion, a support bracket having at least one arm which extends down from the bracket on one side of the lower shroud portion, a clamp mechanism which comprises a clamp pin that passes through an opening in the arm and an opening in the lower shroud portion or an opening in a rail secured to the lower shroud portion, the clamp mechanism further comprising a primary cam mechanism which is operable by a lever, whereby the clamp mechanism is arranged so that when in the clamped condition the at least one arm is clamped to the lower shroud portion or rail and the lower shroud portion is squeezed onto the upper shroud portion to fix the upper shroud portion relative to the lower shroud portion.
    Type: Application
    Filed: May 28, 2015
    Publication date: March 30, 2017
    Applicant: TRW Limited
    Inventors: Rajendra Gopalji Sikotra, Michael Appleyard, Bohumír Sýkora
  • Publication number: 20170050665
    Abstract: A collapsible steering column assembly comprising a steering shaft that is supported within a steering column shroud, the shroud comprising an upper shroud portion and a lower shroud portion, in which the upper shroud portion is located towards the end of the steering shaft that is nearest the steering wheel and the lower portion is located towards the end of the shaft furthest from the steering wheel, the upper portion being at least partially received within the lower portion so that the upper portion can telescopically collapse into the lower portion during a crash, a support bracket that in use is secured to a fixed part of the vehicle and includes two support bracket arms that depend from a base portion to embrace the shroud, a clamp rail that is releasably secured to the upper shroud portion, the clamp rail including a slot that extends generally horizontally, and a clamp pin that extends through an opening in each of the arms of the bracket and through the generally horizontal slot in the rail, the cla
    Type: Application
    Filed: August 10, 2016
    Publication date: February 23, 2017
    Applicant: TRW Limited
    Inventor: Michael Appleyard
  • Patent number: 9085320
    Abstract: A steering column assembly includes a steering column shroud comprising an inner member and an outer member, the inner member being at least partially received within the outer member, a support bracket which is fixed in position relative to a part of the vehicle, the outer member passing between two spaced apart arms of the bracket, and a clamp assembly which includes a cam mechanism movable between a locked position in which the clamp assembly fixes the inner member and outer member in position relative to the support bracket and an unlocked position in which the clamp assembly permits movement of at least one of the inner and outer members relative to the support bracket.
    Type: Grant
    Filed: August 21, 2006
    Date of Patent: July 21, 2015
    Assignee: TRW Limited
    Inventors: Michael Appleyard, David Ward, Mark Anthony Wilkes
  • Patent number: 8695751
    Abstract: A gearbox assembly for all electric power steering apparatus comprises an input shaft which carries a worm gear and is supported relative to the housing at one end by a first bearing assembly and at the other by a second bearing assembly, an output shaft which carries a wheel gear which is fixed relative to a housing and which meshes with a worm gear on the input shaft, and a spring assembly which acts between the housing and the first bearing assembly, and the spring assembly applying a biasing force onto the second bearing in a first direction away from the neutral position so as to ensure that the worm and wheel are fully engaged.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: April 15, 2014
    Assignee: TRW Automotives US LLC
    Inventors: Mark Anthony Wilkes, Michael Appleyard, Michael James Walsh
  • Patent number: 8528687
    Abstract: An electric power assisted steering system comprises a motor connected to a portion of a steering mechanism through a worm carried by a worm shaft and a wheel carried by an output shaft operatively coupled to the steering mechanism. The shaft is supported in at least one bearing which has some internal clearances and supports the worm shaft in such a manner that it is free to pivot through an angle in planes which include its own axis due to a degree of axial free play of the first bearing assembly. The bearing assembly comprises an inner race having a groove, an outer race having a groove, and a plurality of ball bearings located between the inner and outer races, and in which the outer race groove is not round when in its position of use such that the ball bearings permit a greater freedom of movement of the inner race relative to the outer race in a first radial direction than in a second radial direction that is orthogonal to the first direction.
    Type: Grant
    Filed: November 2, 2007
    Date of Patent: September 10, 2013
    Assignee: TRW Limited
    Inventors: Mark Anthony Wilkes, Michael Appleyard
  • Patent number: 8151667
    Abstract: A steering column assembly comprises a steering column shroud which supports a steering shaft for a steering wheel, a support bracket which is fixed in position relative to a part of vehicle, and a clamp mechanism which is movable between a locked position in which the clamp mechanism fixes the shroud in position relative to the support bracket and an unlocked position in which the clamp mechanism permits movement of the shroud relative to the support bracket. The support bracket comprises a generally U-shaped member with two depending arms of the U extending from its base having a portion of the column shroud located therebetween. A clamp mechanism is also provided which upon locking of the clamp mechanism provides tension between the two arms of the U shaped member together thereby clamping the steering column shroud in position.
    Type: Grant
    Filed: August 18, 2006
    Date of Patent: April 10, 2012
    Assignee: TRW Lucas Varity Electric Steering Limited
    Inventors: Michael Appleyard, David Ward
  • Publication number: 20110155499
    Abstract: A gearbox assembly for all electric power steering apparatus comprises an input shaft which carries a worm gear and is supported relative to the housing at one end by a first bearing assembly and at the other by a second bearing assembly, an output shaft which carries a wheel gear which is fixed relative to a housing and which meshes with a worm gear on the input shaft, and a spring assembly which acts between the housing and the first bearing assembly, and the spring assembly applying a biasing force onto the second bearing in a first direction away from the neutral position so as to ensure that the worm and wheel are fully engaged.
    Type: Application
    Filed: May 14, 2009
    Publication date: June 30, 2011
    Inventors: Mark Anthony Wilkes, Michael Appleyard, Michael James Walsh
  • Publication number: 20100140011
    Abstract: An electric power assisted steering system comprises a motor connected to a portion of a steering mechanism through a worm carried by a worm shaft and a wheel carried by an output shaft operatively coupled to the steering mechanism. The shaft is supported in at least one bearing which has some internal clearances and supports the worm shaft in such a manner that it is free to pivot through an angle in planes which include its own axis due to a degree of axial free play of the first bearing assembly. The bearing assembly comprises an inner race having a groove, an outer race having a groove, and a plurality of ball bearings located between the inner and outer races, and in which the outer race groove is not round when in its position of use such that the ball bearings permit a greater freedom of movement of the inner race relative to the outer race in a first radial direction than in a second radial direction that is orthogonal to the first direction.
    Type: Application
    Filed: November 2, 2007
    Publication date: June 10, 2010
    Inventors: Mark Anthony Wilkes, Michael Appleyard
  • Publication number: 20100139438
    Abstract: A steering column assembly includes a steering column shroud comprising an inner member and an outer member, the inner member being at least partially received within the outer member, a support bracket which is fixed in position relative to a part of the vehicle, the outer member passing between two spaced apart arms of the bracket, and a clamp assembly which includes a cam mechanism movable between a locked position in which the clamp mechanism fixes the inner member and outer member in position relative to the support bracket and an unlocked position in which the clamp mechanism permits movement of at least one of the inner and outer members relative to the support bracket.
    Type: Application
    Filed: August 21, 2006
    Publication date: June 10, 2010
    Inventors: Michael Appleyard, David Ward, Mark Anthony Wilkes
  • Patent number: 7686336
    Abstract: A steering column assembly includes a steering column shroud which supports a steering shaft for a steering wheel. The column shroud includes an inner member and an outer member. The inner member being at least partially received within the outer member. A support bracket is fixed in position relative to a part of the vehicle. A clamp mechanism is movable between a locked position in which the clamp mechanism fixes the inner member and the outer member in position relative to the support bracket and an unlocked position in which the clamp mechanism permits movement of at least one of the inner and outer members relative to the support bracket. The clamp mechanism includes a clamp pin that passes through an opening in the support bracket and is connected to a loop plate.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: March 30, 2010
    Assignee: TRW LucasVarity Electric Steering Limited
    Inventors: Dominique Cullier, Niclas Davies, Michael Appleyard, David Ward
  • Publication number: 20090301254
    Abstract: A steering column assembly comprises a steering column shroud which supports a steering shaft for a steering wheel, a support bracket which is fixed in position relative to a part of vehicle, and a clamp mechanism which is movable between a locked position in which the clamp mechanism fixes the shroud in position relative to the support bracket and an unlocked position in which the clamp mechanism permits movement of the shroud relative to the support bracket. The support bracket comprises a generally U-shaped member with two depending arms of the U extending from its base having a portion of the column shroud located therebetween. A clamp mechanism is also provided which upon locking of the clamp mechanism provides tension between the two arms of the U shaped member together thereby clamping the steering column shroud in position.
    Type: Application
    Filed: August 18, 2006
    Publication date: December 10, 2009
    Inventors: Michael Appleyard, David Ward
  • Patent number: 7318687
    Abstract: An assembly comprises a male component and a female component which connect together to form a mechanical connection, the female component being adapted to at least partially receive an end portion of the male component. The female component has at least one bore which is adapted to receive a clamping pin which can be tightened to clamp the female component around the male component. A guide is provided which is carried by the male component and which defines at least one blocking region and one opening region, the opening region being aligned with the at least one bore in the female component to permit insertion of the clamping pin into the bore when the male component and female component are correctly aligned and the blocking region otherwise preventing insertion of the clamping pin when the male component is inserted into the female component with an incorrect alignment. The guide assists in achieving correct alignment of the male and female components during assembly.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: January 15, 2008
    Assignee: TRW LucasVarity Electric Steering Limited
    Inventors: Michael Appleyard, Stephen David Butler, Mark Anthony Wilkes
  • Patent number: 7275765
    Abstract: The assembly comprises: a hollow lower guide portion 7 a hollow upper shroud portion 10, which fits at least partially within the guide portion and extends away from the guide portion a telescopic steering shaft 1, 2 having at least an upper part 2 and a lower part 1, the upper part co-operating with the lower part and the two parts extending through the guide portion and the upper shroud portion a lower axial bearing 16, which is supported in a seat in the guide portion and provides axial location for the lower steering shaft part an upper axial bearing 17, which is supported in a seat in the upper shroud portion and provides axial location for the upper steering shaft part and in which the guide portion has at least one arcuate guide wall, which co-operates with a complimentary arcuate guide wall of the upper shroud to define a contact surface along which the upper shroud portion is adapted to slide relative to the guide portion in the event of an accident.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: October 2, 2007
    Assignees: TRW LucasVarity Electric Steering Limited, Lucas Automotive GmbH, TRW DAS A.S.
    Inventors: Eckart Op Den Camp, Jiri Nevrkla, Michael Appleyard
  • Patent number: 7275767
    Abstract: A collapsible steering column assembly comprises: an upper column portion; an intermediate column portion; and a lower column portion. The upper portion is telescopically connected to the intermediate portion and the intermediate portion in turn is telescopically connected to the lower portion to define a column having a first length when in an extended position and a second length when in a collapsed position, the first length being greater than the second length.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: October 2, 2007
    Assignee: TRW Lucas Varity Electric Steering Limited
    Inventor: Michael Appleyard