Abstract: A heat exchanger cleaning system (HECS) includes an engine having an intake conduit and an exhaust port, and an EGR cooler having a cooler inlet in fluid communication with the engine exhaust port, a cooler outlet in fluid communication with the engine intake conduit, and an exhaust gas recirculation (EGR) valve disposed between the engine exhaust port and the EGR cooler. A first pressure sensor is disposed between the engine exhaust port and the EGR valve, and a second pressure sensor disposed in the engine intake conduit. A controller is in electrical communication with the EGR valve, the first pressure sensor, and the second pressure sensor. The controller is configured to implement a predetermined set of operating parameters for the engine and/or the EGR valve, wherein implementation of the predetermined set of operating parameters causes an increased flow velocity of exhaust gas through the EGR cooler.

Abstract: A system and method of controlling variable speed coolant pumps for vehicle cooling systems utilizes a controller that incorporates measured heat rejection and hydraulic system performance data of the cooling system. The controller calculates coolant flow and pressures at reduced coolant pump speeds. The controller then predicts coolant temperatures at the reduced water pump speeds, and establishes a maximum allowable heat flux to avoid boiling of the coolant. The controller then optimizes the speed of the variable speed coolant pump to prevent the coolant from exceeding the maximum allowable heat flux. The maximum allowable heat flux may be determined by keeping the heat flux within a region characterized by interface evaporation pure convection and/or within a region characterized by nucleate boiling bubbles condensing. The controller may also determine power savings created by optimizing the speed of the coolant pump.

Abstract: A system and method of controlling variable speed coolant pumps for vehicle cooling systems utilizes a controller that incorporates measured heat rejection and hydraulic system performance data of the cooling system. The controller calculates coolant flow and pressures at reduced coolant pump speeds. The controller then predicts coolant temperatures at the reduced water pump speeds, and establishes a maximum allowable heat flux to avoid boiling of the coolant. The controller then optimizes the speed of the variable speed coolant pump to prevent the coolant from exceeding the maximum allowable heat flux. The maximum allowable heat flux may be determined by keeping the heat flux within a region characterized by interface evaporation pure convection and/or within a region characterized by nucleate boiling bubbles condensing. The controller may also determine power savings created by optimizing the speed of the coolant pump.