Abstract: In accordance with an aspect of the present invention, an image heating apparatus is provided for fusing an unfixed toner image to a substrate including a housing base for supporting a heater, and a thin film or belt extending around the housing base and heater. The heater is held to the housing base by a fastener structure that may include a pair of retainer clips having opposing ends attached to the housing base and having a central portion extending across the heater for retaining the heater in position. The clips may include outwardly extending walls for engaging edges of the belt to maintain the lateral position of the belt.

Abstract: Fusing systems are provided that utilize a heated fusing roller in conjunction with a backup belt assembly to provide a large fusing region within a minimal amount of space. The heated fusing roller comprises a thin walled steel roll having an elastomeric inner layer and a non-resilient flouropolymer release layer. The thin wall steel core allows for relatively faster warm up times compared to conventional fusing systems. Moreover, the backup belt assembly allows for the varying of the pressure profile and the enhancement of media release. The utilization of this design minimizes the size of the system necessary to attain the adhesion of toner to the media, which in turn reduces the cost of the mechanism. Further, the use of the varying pressure nip minimizes the amount of friction between a belt support member and the belt itself, which may reduce friction, wear, and will reduce the risk of print quality defects.