Patents by Inventor Michael E. Hawkins
Michael E. Hawkins has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240115390Abstract: Provided herein are biomimetic osteochondral implants that are generally useful for the at least partial resurfacing of damaged cartilage within a joint. The implants are constructed to have a modular, layered structure in which the physical properties (e.g., stiffness and lubricity) or dimensions of each layer can be adjusted (e.g., by using the appropriate material and controlling the thickness thereof) based on the anatomy to be replaced. For example, the material and or thicknesses of the layers can be selected to approximate the physical properties and/or dimensions of cartilage (and, optionally, chondral and subchondral bone). Also provided herein are methods of treatment involving the use of said biomimetic osteochondral implants to repair an osteochondral defect in a joint.Type: ApplicationFiled: September 15, 2023Publication date: April 11, 2024Inventors: Mira Sahney, David Myung, James Craig Fryman, Michael E. Hawkins
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Patent number: 11801143Abstract: Provided herein are biomimetic osteochondral implants that are generally useful for the at least partial resurfacing of damaged cartilage within a joint. The implants are constructed to have a modular, layered structure in which the physical properties (e.g., stiffness and lubricity) or dimensions of each layer can be adjusted (e.g., by using the appropriate material and controlling the thickness thereof) based on the anatomy to be replaced. For example, the material and or thicknesses of the layers can be selected to approximate the physical properties and/or dimensions of cartilage (and, optionally, chondral and subchondral bone). Also provided herein are methods of treatment involving the use of said biomimetic osteochondral implants to repair an osteochondral defect in a joint.Type: GrantFiled: July 1, 2021Date of Patent: October 31, 2023Assignee: HYALEX ORTHOPAEDICS, INC.Inventors: Mira Sahney, David Myung, James Craig Fryman, Michael E. Hawkins
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Publication number: 20230000628Abstract: Provided herein are biomimetic osteochondral implants that are generally useful for the at least partial resurfacing of damaged cartilage within a joint. The implants are constructed to have a modular, layered structure in which the physical properties (e.g., stiffness and lubricity) or dimensions of each layer can be adjusted (e.g., by using the appropriate material and controlling the thickness thereof) based on the anatomy to be replaced. For example, the material and or thicknesses of the layers can be selected to approximate the physical properties and/or dimensions of cartilage (and, optionally, chondral and subchondral bone). Also provided herein are methods of treatment involving the use of said biomimetic osteochondral implants to repair an osteochondral defect in a joint.Type: ApplicationFiled: July 1, 2021Publication date: January 5, 2023Inventors: Mira Sahney, David Myung, James Craig Fryman, Michael E. Hawkins
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Patent number: 9656358Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.Type: GrantFiled: April 15, 2013Date of Patent: May 23, 2017Assignee: Zimmer, Inc.Inventors: Steven Charlebois, Leslie N. Gilbertson, Michael E Hawkins, Dana Medlin, H. Ravindranath Shetty, Steven Zawadzki
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Patent number: 8985430Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.Type: GrantFiled: May 1, 2012Date of Patent: March 24, 2015Assignee: Zimmer, Inc.Inventors: Steven J. Charlebois, Leslie N. Gilbertson, Michael E. Hawkins, Dana J. Medlin, H. Ravindranath Shetty, Steven A. Zawadzki
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Patent number: 8801983Abstract: A hip spacer mold forming a spacer with a spacer stem connected to a spacer head has a stem portion for forming a spacer stem. The hip spacer mold also has a plurality of interchangeable head modules configured for alternatively forming spacer heads of a plurality of different predetermined sizes. The head modules are configured to be disposed adjacent the stem portion.Type: GrantFiled: June 11, 2013Date of Patent: August 12, 2014Assignee: Zimmer Orthopaedic Surgical Products, Inc.Inventors: Sean Haney, Scott Sporer, Michael E Hawkins
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Publication number: 20130344186Abstract: A hip spacer mold forming a spacer with a spacer stem connected to a spacer head has a stem portion for forming a spacer stem. The hip spacer mold also has a plurality of interchangeable head modules configured for alternatively forming spacer heads of a plurality of different predetermined sizes. The head modules are configured to be disposed adjacent the stem portion.Type: ApplicationFiled: June 11, 2013Publication date: December 26, 2013Inventors: Sean Haney, Scott Sporer, Michael E. Hawkins
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Publication number: 20130304227Abstract: An orthopaedic prosthesis is provided having a porous layer and a substrate. A method is also provided for fastening the porous layer to the substrate. The porous layer defines a plurality of through-holes therein to accommodate localized bonding of the porous layer to the substrate through each of the plurality of through-holes.Type: ApplicationFiled: April 17, 2013Publication date: November 14, 2013Applicant: Zimmer, Inc.Inventor: Michael E. Hawkins
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Patent number: 8480389Abstract: A hip spacer mold forming a spacer with a spacer stem connected to a spacer head has a stem portion for forming a spacer stem. The hip spacer mold also has a plurality of interchangeable head modules configured for alternatively forming spacer heads of a plurality of different predetermined sizes. The head modules are configured to be disposed adjacent the stem portion.Type: GrantFiled: July 9, 2010Date of Patent: July 9, 2013Assignee: Zimmer Orthopedic Surgical Products, Inc.Inventors: Sean Haney, Scott M. Sporer, Michael E. Hawkins
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Patent number: 8309521Abstract: The present invention relates to a spacer, such as a polymeric spacer, for use with an implant device, e.g., a bone plate, for splinting a fracture of a bone. The spacer includes a body defining a bone healing surface, wherein at least a portion of the bone healing surface has a coating which includes a therapeutic agent, a polymeric carrier, and a buffer medium to stimulate bone growth and/or promote fracture healing. A kit is also disclosed which includes one or more of the spacers, at least one bone plate, and optionally one or more bone screws for securing the bone plate to bone. A method for promoting fracture healing in bone is further disclosed which includes securely situating a coated portion of the spacer adjacent bone.Type: GrantFiled: June 19, 2007Date of Patent: November 13, 2012Assignee: Zimmer, Inc.Inventors: Kai Zhang, Daniel Buehler, Hallie E. Brinkerhuff, Michael E. Hawkins, Ralf Klabunde
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Publication number: 20120234461Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.Type: ApplicationFiled: May 1, 2012Publication date: September 20, 2012Applicant: ZIMMER TECHNOLOGY, INC.Inventors: Steven J. Charlebois, Leslie N. Gilbertson, Michael E. Hawkins, Dana J. Medlin, H. Ravindranath Shetty, Steven A. Zawadzki
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Patent number: 8191760Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.Type: GrantFiled: February 15, 2011Date of Patent: June 5, 2012Assignee: Zimmer Technology, Inc.Inventors: Steven J. Charlebois, Leslie N. Gilbertson, Michael E. Hawkins, Dana J. Medlin, H. Ravindranath Shetty, Steven A. Zawadzki
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Patent number: 8110242Abstract: The present invention provides hydrogel coated, implantable medical devices and methods of coating hydrogels onto implantable medical devices. In one embodiment, a hydrogel coated medical device is formed by physically treating a surface of the medical device, chemically treating the surface, applying a hydrogel precursor and then crosslinking the hydrogel precursor to form a hydrogel coating on the surface of the medical device. The present invention may be particularly applicable for coating articulating surfaces on implantable medical devices such as artificial joints.Type: GrantFiled: March 22, 2007Date of Patent: February 7, 2012Assignee: Zimmer, Inc.Inventors: Michael E. Hawkins, Dirk L. Pletcher, Brian Thomas, Kai Zhang, Hallie E. Brinkerhuff
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Publication number: 20110132974Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.Type: ApplicationFiled: February 15, 2011Publication date: June 9, 2011Applicant: ZIMMER, INC.Inventors: Steven J. Charlebois, Leslie N. Gilbertson, Michael E. Hawkins, Dana J. Medlin, H. Ravindranath Shetty, Steven A. Zawadzki
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Patent number: 7955393Abstract: In one aspect of the invention, an implant includes first and second components to replace a portion of each of a pair of opposed articulating bone ends. The second component has means for low friction articulation with the first component and means for engaging the first component to constrain the motion between the components. The means for low friction articulation includes a first material exhibiting low wear and having a predetermined toughness value. The means for engaging includes a second material having a predetermined toughness value higher than the means for low friction articulation.Type: GrantFiled: October 8, 2007Date of Patent: June 7, 2011Assignee: Zimmer Technology, Inc.Inventor: Michael E. Hawkins
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Patent number: 7918382Abstract: A method for attaching a porous metal layer to a dense metal substrate, wherein the method is particularly useful in forming orthopedic implants such as femoral knee components, femoral hip components, and/or acetabular cups. The method, in one embodiment thereof, comprises providing a solid metal substrate; providing a porous metal structure; contouring a surface of the porous metal structure; placing the porous structure against the substrate such that the contoured surface of the porous metal structure is disposed against the substrate, thereby forming an assembly; applying heat and pressure to the assembly in conjunction with thermal expansion of the substrate in order to metallurgically bond the porous structure and the substrate; and removing mass from the substrate after the porous structure is bonded to the substrate, thereby finish processing the assembly.Type: GrantFiled: April 18, 2005Date of Patent: April 5, 2011Assignee: Zimmer Technology, Inc.Inventors: Steven J. Charlebois, Leslie N. Gilbertson, Michael E. Hawkins, Dana J. Medlin, H. Ravindranath Shetty, Steven A. Zawadzki
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Publication number: 20100297276Abstract: A hip spacer mold forming a spacer with a spacer stem connected to a spacer head has a stem portion for forming a spacer stem. The hip spacer mold also has a plurality of interchangeable head modules configured for alternatively forming spacer heads of a plurality of different predetermined sizes. The head modules are configured to be disposed adjacent the stem portion.Type: ApplicationFiled: July 9, 2010Publication date: November 25, 2010Applicant: Zimmer, Inc.Inventors: Sean Haney, Scott M. Sporer, Michael E. Hawkins
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Patent number: 7789646Abstract: A hip spacer mold forming a spacer with a spacer stem connected to a spacer head has a stem portion for forming a spacer stem. The hip spacer mold also has a plurality of interchangeable head modules configured for alternatively forming spacer heads of a plurality of different predetermined sizes. The head modules are configured to be disposed adjacent the stem portion.Type: GrantFiled: December 4, 2008Date of Patent: September 7, 2010Assignees: Zimmer Orthopaedic Surgical Products, Inc.Inventors: Sean Haney, Scott M. Sporer, Michael E. Hawkins
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Patent number: 7790216Abstract: A method for producing a zirconia-layered orthopedic implant component includes depositing zirconium onto the orthopedic implant component, thereby forming a zirconium-layered component, and converting at least a portion of the zirconium into a substantially monoclinic zirconia surface layer unaccompanied by a substantial underlying ?-phase. A method for producing a zirconia-layered orthopedic implant component includes depositing zirconium onto the orthopedic implant component by ion bombardment and deposition in a vacuum to form a zirconium-layered component including an intermix zone at least 1000 ? thick and a zirconium layer about 3-5 ?m thick, and heat treating the zirconium-layered component at a temperature of about 500-600° C. in an atmosphere containing oxygen.Type: GrantFiled: April 19, 2005Date of Patent: September 7, 2010Assignee: Zimmer Technology, Inc.Inventors: Oludele Popoola, Jeffrey P. Anderson, Michael E. Hawkins, Todd S. Johnson, H. Ravindranath Shetty
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Publication number: 20100022677Abstract: UHMWPE is exposed to crosslinking radiation and than heated utilizing infrared radiation. In one exemplary embodiment, the infrared radiation is provided by an infrared heater having a tungsten heating element with a quartz tube. In this embodiment, the infrared radiation may have the wavelength from about 1.0 micron to about 1.5 microns. In another exemplary embodiment, the UHMWPE is compression molded into bars prior to exposure to the crosslinking radiation.Type: ApplicationFiled: July 24, 2008Publication date: January 28, 2010Applicant: ZIMMER, INC.Inventors: Donald Yakimicki, Brian H. Thomas, Alicia Rufner, Dirk Pletcher, Hallie E. Brinkerhuff, Michael E. Hawkins