Abstract: A method and apparatus for transferring a wet object, such as a contact lens comprising a probe having a passage for at least one vacuum source, and a tip at one end of the probe for receiving the wet object, the tip comprising at least one aperature, the aperature being in communication with the passage; and the passage having at least one relief hole to provide for gas flow into the passage when the wet object is present over the aperature on said tip. A cleaning apparatus and method for a transfer apparatus for a wet object, comprising means for directing at least one source of fluid at said transfer apparatus at a location on said transfer apparatus above the expected location of a wet object on the transfer apparatus. A transfer apparatus for a wet object comprising a probe, means for receiving on said probe said wet object from a first station, and means for aligning said transfer apparatus with said first station to prevent damage to said wet object.

Abstract: In a soft contact lens manufacturing process, an injection molding machine (IMM) produces many thermoplastic injection molded front curve (FC) and back curve (BC) mold parts, each of which mold parts is subsequently used only once to mold a single soft contact lens. An inlay station with alignment assemblies and transfer tubes provide for the precise transfer to and alignment of the FC and BC molds in pallets during their transfer from the IMM to pallets on an assembly line in a high speed automated commercial production operation. A rotatable FC transfer arm and a rotatable BC transfer arm transfer the FC and BC molds from the IMM machine to the pallets in an inlay station. The precisely aligned transfer is provided by two alignment rods of an alignment assembly which pass through two alignment apertures in the pallet and then pass through two alignment apertures in one of the FC or BC alignment arms.

Abstract: The invention includes methods and apparatuses for inspecting optical devices, particularly contact lenses.

Abstract: This invention discloses an apparatus and method for hydrating or washing ophthalmic devices, comprising the step of directing to an ophthalmic device having a higher concentration of impurities fluid which has previously been directed to ophthalmic device having a lower concentration of impurities. Further, this invention provides a preferred device supporting member.

Abstract: This invention provides an arrangement for moving an item from a first station to a transfer tube comprising a transfer tube, a transfer arm for placement of the item on the transfer tube, and alignment means for aligning the item with the transfer tube.

Abstract: In a soft contact lens manufacturing process, an injection molding machine (IMM) produces many thermoplastic injection molded front curve (FC) and back curve (BC) mold parts, each of which mold parts is subsequently used only once to mold a single soft contact lens. An inlay station with alignment assemblies and transfer tubes provide for the precise transfer to and alignment of the FC and BC molds in pallets during their transfer from the IMM to pallets on an assembly line in a high speed automated commercial production operation. A rotatable FC transfer arm and a rotatable BC transfer arm transfer the FC and BC molds from the IMM machine to the pallets in an inlay station. The precisely aligned transfer is provided by two alignment rods of an alignment assembly which pass through two alignment apertures in the pallet and then pass through two alignment apertures in one of the FC or BC alignment arms.

Abstract: A rotational indexing base curve deposition array for assembling contact lens base curves and front curves with a prescribed and programmable angular orientation to produce a contact lens having a selected axis placement therein, such as a toric axis for a toric contact lens. An array of front curve molds are arranged in a support pallet with a dosed amount of monomer mixture deposited into each of the front curve molds. An array of deposition tubes, positioned in a support plate and coupled to a vacuum source, is used to pick up and support an array of base curve molds. Each of the deposition tubes is then angularly rotated in to the support plate to a selected angularly indexed position therein. A common angular rotational drive is coupled to each of the deposition tubes in the array to angular index each of the deposition tubes to a precise angular position in the support plate.

Abstract: Demolding apparatus for reliably and repeatedly mechanically separating contact lens mold assemblies without damaging the contact lens formed therebetween. The mold assembly includes a frontcurve mold having a central mold section with a surrounding flange, and a corresponding backcurve mold also having a central mold section with a surrounding flange, with a contact lens being molded therebetween. The demolding apparatus includes a conductive heating probe which contacts the backcurve mold of the lens mold assembly to conductively heat the backcurve mold. Heat is conducted by the backcurve mold to cause a temperature gradient between the backcurve mold and the lens being demolded. The temperature gradient causes a differential expansion and shifting of the surface of the backcurve mold relative to the surface of the lens to lessen the adhesion therebetween to assist in separation of the molds, while leaving the lens in the frontcurve mold.

Abstract: Demolding apparatus for reliably and repeatedly mechanically separating contact lens mold assemblies without damaging the contact lens formed therebetween. The mold assembly includes a frontcurve mold having a central mold section with a surrounding flange, and a corresponding backcurve mold also having a central mold section with a surrounding flange, with a contact lens being molded therebetween. A support pallet is provided for supporting the mold assembly. A wedge separating fixture provides at least one separating wedge positioned between the spaced flanges of the mold assembly, and the wedge separating fixture and support pallet are translated relative to each other to progressively separate the frontcurve mold from the backcurve mold.

Abstract: An automated inspection system for inspecting packages, such as blister packages, to verify the presence therein of products, such as contact lenses, prior to heat sealing of the blister packages. The automated inspection system includes a transport and ejector mechanism for ejecting any defective packages determined by the automated inspection system not to have a product therein. The automated inspection system includes an optical inspection station at which packages are optically inspected by video cameras to verify that a product is, in fact, present in each package base. A package conveyor system is provided for conveying the packages by the optical inspection station.

Abstract: A method of automatically transferring contact lenses from a plurality of cups good positioned at a first location to a plurality of packages positioned at a second location wherein each good cup contains a transferable contact lens for placement in an individual blister package comprises a step of communicating positional information of good cup locations to a robotic device having an arm with one or more end effectors thereon, each end effector having a tip in connection with a vacuum and air pressure supply device, each end effector independently moveable with respect to the arm. Then, steps of applying a vacuum to the end effector tip to enable pick-up of a transferable lens from a cup located at a good cup location, and, controlling the robot to effect positioning of one end effector tip within the cup having the transferable lens therein to pick up the lens are performed.

Abstract: Disclosed are mold halves useful in molding a contact lens by polymerization of a polymerizable composition disposed between the mold halves. The mold halves are of rigid thermoplastic, preferably polystyrene, transparent to ultraviolet light.

Abstract: A device and method for high speed production rates in the hydration of soft contact lenses. Such device and method includes the use robotic transfer equipment to transfer contact lens molds containing contact lenses to and from a hydration station and a flushing station.