Patents by Inventor Michael G. Azar

Michael G. Azar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9404312
    Abstract: A downhole cutting tool may include a tool body; a plurality of blades extending azimuthally from the tool body; and a plurality of cutting elements disposed on the plurality of blades, the plurality of cutting elements comprising: at least two conical cutting elements comprising a substrate and a diamond layer having a conical cutting end, wherein at least one of the at least two conical cutting elements has a positive back rake angle, and at least one of the at least two conical cutting elements has a negative back rake angle.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: August 2, 2016
    Assignee: SMITH INTERNATIONAL, INC
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Publication number: 20160177629
    Abstract: A drill bit for obtaining core sample fragments from a subterranean formation includes a bit body having a bit centerline and a bit face, a plurality of blades extending radially along the bit face, including a coring blade, a plurality of cutting elements on the blades, and a non-planar insert embedded in the bit body proximate the bit centerline. One of the cutting elements is a first cutting element on the coring blade at a first radial position from the bit centerline, and at least a portion of the coring blade is radially outward from a most radially interior cutting part of the first cutting element.
    Type: Application
    Filed: December 2, 2015
    Publication date: June 23, 2016
    Inventor: Michael G. Azar
  • Publication number: 20160168917
    Abstract: A downhole cutting tool includes a tool body, a plurality of blades extending a height from the tool body to an outermost surface, and a plurality of cutting elements on at least one of the plurality of blades, each cutting element having a longitudinal axis oriented substantially radially outward from the outermost surface of the blade, and at least two adjacent cutting elements of the plurality of cutting elements having different axial lengths.
    Type: Application
    Filed: December 2, 2015
    Publication date: June 16, 2016
    Inventor: Michael G. Azar
  • Patent number: 9366090
    Abstract: A drill bit for drilling a borehole in earth formations may include a bit body having a bit axis and a bit face; a plurality of blades extending radially along the bit face; and a plurality of cutting elements disposed on the plurality of blades. The plurality of cutting elements may include: at least one cutter including a substrate and a diamond table having a substantially planar cutting face; and at least two conical cutting elements including a substrate and a diamond layer having a conical cutting end. In a rotated view of the plurality of cutting elements into a single plane, the at least one cutter may be located a radial position from the bit axis that is intermediate the radial positions of the at least two conical cutting elements.
    Type: Grant
    Filed: February 10, 2012
    Date of Patent: June 14, 2016
    Assignee: Smith International, Inc.
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Patent number: 9347275
    Abstract: A drill bit has a plurality of blades that include a coring blade, a plurality of flow courses that include an evacuation slot disposed between the plurality of blades, and a conical insert disposed on or proximate a bit centerline of the drill bit. Coring blade includes a first cutting element disposed at a first radial position from the bit centerline. Also, coring blade includes a substantially vertical surface and an angled surface. During drilling, first cutting element cuts formation to generate a core sample fragment at bit centerline. Core sample fragment is then broken away from formation using angled surface or conical insert after core sample fragment reaches a certain length. Core sample fragment then exits drill bit via an evacuation slot, from where core sample fragment is transported via an annulus to the surface of formation for testing and analysis.
    Type: Grant
    Filed: June 20, 2012
    Date of Patent: May 24, 2016
    Assignee: Smith International, Inc.
    Inventors: Michael G. Azar, Hemachandar Mada
  • Publication number: 20160060962
    Abstract: A downhole cutting tool may include tool body; a first blade extending from the tool body; a plurality of cutting elements attached to the first blade, the plurality of cutting elements comprising at least two types of cutting elements, wherein the first blade extends from the tool body to a first height adjacent a first type of cutting element and a second height, different from the first height, adjacent a second type of cutting element.
    Type: Application
    Filed: August 21, 2015
    Publication date: March 3, 2016
    Inventors: Michael G. Azar, Scott D. McDonough
  • Publication number: 20160060963
    Abstract: A cutting tool has a tool body and at least one non-planar cutting element oriented at a forward rake angle on the top surface of the cutting tool, the at least one non-planar cutting element having a grip region and a non-planar cutting end, and a support extending around at least a portion of a circumference of the grip region.
    Type: Application
    Filed: August 28, 2015
    Publication date: March 3, 2016
    Inventor: Michael G. Azar
  • Patent number: 9145739
    Abstract: A cutting tool includes a tool body having a longitudinal axis and a cutting face, a plurality of blades spaced azimuthally about the cutting face and extending at least laterally through a gage region, and a plurality of cutters disposed along the blades. At least two different types of back reaming elements may be disposed on a transitional surface between the gage region of at least one blade and a connection end of the cutting tool. Alternatively, at least one back reaming element may be disposed on a transitional surface between the gage region of at least one blade and a connection end of the cutting tool, and a wear resistant material provided on or in the transitional surface.
    Type: Grant
    Filed: August 2, 2011
    Date of Patent: September 29, 2015
    Assignee: Smith International, Inc.
    Inventors: Carl Hoffmaster, Shelton W Alsup, Michael G. Azar, Thomas W. Oldham, Stuart R. Oliver, Sidney J. Isnor
  • Publication number: 20150259988
    Abstract: A cutting element may include a substrate, an upper surface of the substrate including a crest, the crest transitioning into a depressed region, and an ultrahard layer on the upper surface, thereby forming a non-planar interface between the ultrahard layer and the substrate. A top surface of the ultrahard layer includes a cutting crest extending along at least a portion of a diameter of the cutting element, the top surface having a portion extending laterally away from the cutting crest having a lesser height than a peak of the cutting crest.
    Type: Application
    Filed: February 3, 2015
    Publication date: September 17, 2015
    Inventors: Chen CHEN, Huimin SONG, Liang ZHAO, Youhe ZHANG, Michael G. AZAR, Xiaoge GAN, Madapusi K. KESHAVAN, Zhijun LIN, Bala DURAIRAJAN, Michael L. STEWART
  • Patent number: 9051793
    Abstract: A secondary cutting structure for use in a drilling assembly includes a tubular body, and a block, extendable from the tubular body, the block including a first arrangement of cutting elements disposed on a first blade, a first stabilization section disposed proximate the first arrangement of cutting elements, a second arrangement of cutting elements disposed on the first blade, and a second stabilization section disposed proximate the second arrangement of cutting elements. A method of drilling includes disposing a drilling assembly in a wellbore, the drilling assembly including a secondary cutting structure having a tubular body and a block, extendable from the body, the block including at least three blades, actuating the secondary cutting structure, wherein the actuating includes extending the block from the tubular body, and drilling formation with the extended block.
    Type: Grant
    Filed: December 13, 2011
    Date of Patent: June 9, 2015
    Assignee: Smith International, Inc.
    Inventors: Navish Makkar, Brian Cruickshank, Charles Dewey, Michael G. Azar
  • Patent number: 9016409
    Abstract: A cutting tool cutting tool may include a tool body having a plurality of blades extending radially therefrom; and a plurality of rotatable cutting elements mounted on at least one of the plurality of blades, wherein the plurality of rotatable cutting elements are mounted on the at least one blade in a nose and/or shoulder region of the cutting tool at a side rake angle ranging from about 10 to about 30 degrees or ?10 to about ?30 degrees.
    Type: Grant
    Filed: November 23, 2011
    Date of Patent: April 28, 2015
    Assignee: Smith International, Inc.
    Inventors: Youhe Zhang, Michael G. Azar
  • Patent number: 9016407
    Abstract: A drill bit for drilling a borehole in earthen formations comprises a bit body including a cone region, a shoulder region, and a gage region. In addition the bit comprises a first primary blade and a second primary blade. Further, the bit comprises a plurality of primary cutter elements mounted to the first primary blade in different radial positions. Still further, the bit comprises a plurality of primary cutter elements mounted to the second primary blade in different radial positions. Moreover, a first primary cutter element of the plurality of primary cutter elements on the first primary blade and a first primary cutter element of the plurality of primary cutter elements on the second primary blade are each positioned in the cone region and are redundant. The shoulder region has a total cutter redundancy percentage that is less than a total cutter redundancy percentage in the cone region.
    Type: Grant
    Filed: December 5, 2008
    Date of Patent: April 28, 2015
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Carl M. Hoffmaster, Michael G. Azar
  • Patent number: 9004199
    Abstract: In one aspect, an impregnated drill bit is provided having at least one insert positioned within at least one of the plurality of blades such that the insert spans more than 75% of the height of the blade and at least a portion of the blade has a blade height of at least 40 mm. In another aspect, an impregnated drill bit is provided having a plurality of blades with at least a portion of at least one blade having a blade height of at least 60 mm. Also provided are methods of manufacturing such impregnated drill bits.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: April 14, 2015
    Assignee: Smith International, Inc.
    Inventors: Yuri Burhan, Gregory T. Lockwood, Jonan Fulencheck, Michael G. Azar
  • Patent number: 8997895
    Abstract: A system and method to facilitate the drilling of one or more lateral wellbores while eliminating one or more trips downhole. The system utilizes a drilling assembly comprising an impregnated drill bit or other suitable drill bit. The impregnated drill bit is coupled to a whipstock by a connector for deployment downhole in a single trip. The connector comprises a separation device which facilitates disconnection of the impregnated drill bit from the whipstock once the whipstock is anchored at a desired downhole location.
    Type: Grant
    Filed: April 14, 2012
    Date of Patent: April 7, 2015
    Assignee: Smith International, Inc.
    Inventors: Shantanu N. Swadi, Philip M. Gregurek, Kenneth M. Nevlud, Charles H. Dewey, Michael G. Azar
  • Publication number: 20150068815
    Abstract: A fixed cutter drill bit may include a bit body having a bit centerline; a plurality of blades extending radially from the bit body and separated by a plurality of flow courses therebetween, each of the plurality of blades being spaced a radial distance from the bit centerline to define a core-forming region; a plurality of cutting elements disposed on the plurality of blades, the plurality of cutting elements comprising at least two coring cutting elements disposed on the plurality of blades, the at least two coring cutting elements being the radially innermost cutting elements on the plurality of blades.
    Type: Application
    Filed: September 10, 2014
    Publication date: March 12, 2015
    Inventors: Hemachandar Mada, Michael G. Azar, Jason R. Gregg, Joshua Gatell, Edward Wayne Gutierrez, Suman Velvaluri
  • Publication number: 20140367178
    Abstract: A downhole cutting tool may include a tool body; a plurality of blades extending azimuthally from the tool body; and a plurality of cutting elements disposed on the plurality of blades, the plurality of cutting elements comprising: at least two non-planar cutting elements comprising a substrate and a diamond layer having a non-planar cutting end, wherein at least one of the at least two conical cutting elements has a positive back rake angle or positive side rake angle, and at least one of the at least two non-planar cutting elements has a negative back rake angle or a negative side rake angle.
    Type: Application
    Filed: August 28, 2014
    Publication date: December 18, 2014
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Publication number: 20140360789
    Abstract: A downhole cutting tool may include a cutting element support, structure having a plurality of cutter pockets formed therein; and a plurality of rotatable cutters disposed in the plurality of cutter pockets, wherein at least one rotatable cutter is spaced from another rotatable cutter on the cutting element support structure by at least one-quarter of the diameter of the at least one rotatable cutter.
    Type: Application
    Filed: December 19, 2012
    Publication date: December 11, 2014
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Michael A. Siracki, Michael G. Azar
  • Patent number: 8887837
    Abstract: A downhole cutting tool may include a tool body; a plurality of blades extending azimuthally from the tool body; and a plurality of cutting elements disposed on the plurality of blades, the plurality of cutting elements comprising: at least two non-planar cutting elements comprising a substrate and a diamond layer having a non-planar cutting end, wherein at least one of the at least two conical cutting elements has a positive back rake angle or positive side rake angle, and at least one of the at least two non-planar cutting elements has a negative back rake angle or a negative side rake angle.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: November 18, 2014
    Assignee: Smith International, Inc.
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Publication number: 20140262544
    Abstract: A cutting tool may includes a tool body; a plurality of blades extending from the tool body; and a plurality of non-planar cutting elements disposed along each of the plurality of blades, the plurality of non-planar cutting elements form a cutting profile, in a rotated view of the plurality of non-planar cutting elements into a single plane, the cutting profile including a cone region, a nose region, a shoulder region, and a gage region. The plurality of non-planar cutting elements include a first shape in at least one of the cone region, nose region, shoulder region, and gage region, and a second, different shape in at least one other region.
    Type: Application
    Filed: March 12, 2014
    Publication date: September 18, 2014
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Publication number: 20140262545
    Abstract: A cutting tool may include a tool body; a plurality of blades extending from the tool body; and a plurality of primary cutting elements and a plurality of backup cutting elements are on each of the plurality of blades, the backup cutting elements being behind and at approximately the same radial distance from the axis of the tool body as a corresponding primary cutting element, where the plurality of primary cutting elements include cutting elements having a first non-planar shape and the plurality of backup cutting elements include cutting elements having a second, different non-planar shape.
    Type: Application
    Filed: March 12, 2014
    Publication date: September 18, 2014
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan