Abstract: An wearable electronic connection assembly including a circuit board connected to a garment. The connector of the assembly has, from top to bottom, a tack pin having a head, a shank, and clinch attachment means with an undercut for receiving the cold flow of metal. The head of the pin passes through a hole in the circuit board and is in contact with a top surface of the circuit board. The shank of the pin extends farther downward through a layer of fabric beneath the circuit board. A ring is disposed beneath the fabric layer into which the tack pin is clinched forcing material of the ring into the undercut. A wire is attached to the ring which is electrically connected to the circuit board through its connection to the electrically-conductive pin. The assembly may include a plurality of pins, each of which extends through a separate hole in the circuit board and is clinched by a separate clinch ring.

Abstract: A deposition apparatus (20) comprising: a chamber (22); a process gas source (62) coupled to the chamber; a vacuum pump (52) coupled to the chamber; at least two electron guns (26); one or more power supplies (30) coupled to the electron guns; a plurality of crucibles (32,33,34) positioned or positionable in an operative position within a field of view of at least one said electron gun; and a part holder (170) having at least one operative position for holding parts spaced above the crucibles by a standoff height H. The standoff height H is adjustable in a range including at least 22 inches.

Abstract: An automated press feeds a string of tack pins loaded on a reel. The press shears the part from the string of fasteners and delivers each part individually to a punch for installation. The string of fasteners is pulled from the reel by a sprocket which includes peripheral teeth for engaging the fasteners and for feeding them in a vertical column to a shear station. A horizontally reciprocal shear block severs individual fasteners one-at-a-time from the end of the fastener string at the shear station, each fastener being indexed to the next shear position by incremental rotation of the sprocket. The punch includes vacuum retaining means for lifting each fastener from the shear block.

Abstract: A thermal barrier coating is applied to a turbine engine component having a substrate. The thermal barrier coating has a first layer which has a strain tolerant columnar microstructure at an interface with the substrate for spallation resistance and a second layer which is porous conduction and radiation thermally resistant at an outer surface of the thermal barrier coating.

Abstract: An abradable coating for application to a gas turbine engine part is formed from a titanium aluminide alloy, a filler material, and porosity. The coating may be applied to a part such as a casing made from a titanium alloy.

Abstract: A deposition apparatus comprises: an infeed chamber; a preheat chamber; a deposition chamber; and optionally at least one of a cooldown chamber and an outlet chamber. At least a first of the preheat chamber and the cooldown chamber contains a buffer system for buffering workpieces respectively passing to or from the deposition chamber.

Abstract: A thermal barrier coating for a turbine engine component contains neodymia, optionally alumina, and zirconia. The thermal barrier coating has resistance to CMAS attack and a low thermal conductivity.

Abstract: A coating system for coating a part (10), such as a turbine blade or vane, has a mask (14) positioned adjacent to a first portion (16) of the part (10) to be coated and a mechanism (30) for moving the mask (14) relative to the part (10). The mechanism (30) may be a gear mechanism or a magnetic mechanism.

Abstract: An article includes a metallic substrate and a tri-layer thermal barrier coating that is deposited on the metallic substrate. The tri-layer thermal barrier coating includes an inner ceramic layer, an outermost ceramic layer relative to the metallic substrate, and an intermediate ceramic layer between the inner ceramic layer and the outermost ceramic layer. The inner ceramic layer and the outermost ceramic layer are composed of respective first and second ceramic materials and the intermediate ceramic layers composed of a third, different ceramic material. The inner ceramic layer has a first thickness, the outermost ceramic layer has a second thickness, and the intermediate ceramic layer has a third thickness that is greater than the first thickness and the second thickness.

Abstract: The present invention relates to headed push-in fasteners of the type produced by Penn Engineering & Manufacturing Corp. known as TackPins and TackScrews. More specifically it relates to a Tack Pin or a Tack Screw with a Belleville head that provides the functionality of a Bellville washer without needing a separate part. When installed, the compression of the Bellville shaped head will cause a permanent loading to be applied under the head of the fastener, essentially creating a clamping force to the members being attached.

Abstract: A process for coating a part comprises the steps of providing a chamber which is electrically connected as an anode, placing the part to be coated in the chamber, providing a cathode formed from a coating material to be deposited and platinum, and applying a current to the anode and the cathode to deposit the coating material and the platinum on the part.

Abstract: A protective coating system includes a nickel-aluminum-zirconium alloy coating having beta phase nickel-aluminum and at least one phase selected from gamma phase nickel and the gamma prime phase nickel-aluminum. The nickel-aluminum-zirconium alloy coating comprises 10 vol % to 60 vol % of the beta phase nickel-aluminum or 25 vol % to 75 vol % of the beta phase nickel-aluminum.

Abstract: A deposition apparatus includes a coating chamber and a coating zone within the coating chamber for coating work pieces. A heating source heats the coating zone, and a thermal hood within the coating chamber is located adjacent to the coating zone for controlling a temperature of the coating zone.

Abstract: A material is applied to a part. The part is placed in a deposition chamber and a first electric potential is applied to the part. Components are evaporated for forming the material. The evaporated components are ionized. The first electric potential is modulated so as to draw the ionized component to the part. The modulation comprises a plurality of first steps for PA-PVD. Each of the first steps comprises a series of pulses of negative potential. The modulation further comprises a plurality of second steps for PVD alternating with the first steps.

Abstract: The present clinch screw can be secured through a hole in a sheet of metal by a simple press-in application like a tack pin. An undercut clinch feature on the screw shank just underneath the head and above a threaded bulb portion of the shank secures the screw to the sheet as material from the sheet cold-flows into the undercut. Simultaneously, sheet material also flows around and between the bulb threads which forms partial female threads in the sidewall of the sheet hole and provides added pull-out resistance. The screw can then be simply turned out to remove it. In doing so additional female threads are cut into the upper portion of the hole sidewall as the threaded bulb moves upward and then out of the hole. A re-useable threaded hole in the sheet is left behind.

Abstract: A tubine engine component has a substrate, a thermal barrier layer deposited onto the substrate, and a sealing layer of ceramic material deposited on an outer surface of the thermal barrier layer for limiting molten sand penetration. The thermal barrier layer and sealing layer are formed by suspension plasma spraying. A preferred sealing layer is gadolinium zirconate.

Abstract: A process of coating an article includes the steps of (1) forming a layer of a ceramic based compound on an article; (2) providing a solution containing a metal as a particulate having a diameter of about 10 nanometers to about 1000 nanometers and present in an amount of about 25 percent to about 50 percent by volume of the solution; (3) contacting the ceramic based compound layer with the solution; (4) drying the article; and (5) optionally repeating steps (3) and (4).

Abstract: An oxidation resistant coating has a composition which comprises from 11 to 14 wt % chromium, from 11 to 14 wt % cobalt, from 7.5 to 9.5 wt % aluminum, from 0.20 to 0.60 wt % yttrium, from 0.10 to 0.50 wt % hafnium, from 0.10 to 0.30 wt % silicon, from 0.10 to 0.20 wt % zirconium, and the balance nickel.

Abstract: An electron beam vapor deposition apparatus includes a coating chamber having a first chamber section with a first coating zone for depositing a first coating and a second chamber section with a second coating zone for depositing a second coating. At least one electron beam source is associated with the first chamber section and the second chamber section. A first crucible is adjacent to the first coating zone for presenting a first source coating material, and a second crucible is adjacent to the second coating zone for presenting a second source coating material. A transport is operative to move a work piece between the first coating zone of the first chamber section and the second coating zone of the second chamber section.

Abstract: An automated press feeds a string of tack pins loaded on a reel. The press shears the part from the string of fasteners and delivers each part individually to a punch for installation. The string of fasteners is pulled from the reel by a sprocket which includes peripheral teeth for engaging the fasteners and for feeding them in a vertical column to a shear station. A horizontally reciprocal shear block severs individual fasteners one-at-a-time from the end of the fastener string at the shear station, each fastener being indexed to the next shear position by incremental rotation of the sprocket. The punch includes vacuum retaining means for lifting each fastener from the shear block.