Abstract: A suspension for a vehicle having a lower bracket secured to an axle housing. An air bag spring is cantilevered from the lower bracket. A shock absorber and a lower control arm are connected to the lower bracket. An upper bracket is secured to the axle housing. The upper bracket has two upwardly extending arms. An anti-roll bar and an upper control arm are pivotally connected to the upper bracket between said upwardly extending arms.

Abstract: A shock absorber includes a pressure tube with a piston slidably disposed therein. A separate valve includes a fluid circuit for fluid low in rebound and a fluid circuit for fluid flow in compression. Each fluid circuit includes a variable orifice which allows selection between a firm rebound with a soft compression, a soft rebound with a soft compression and a soft rebound with a firm compression. Each variable orifice is in communication with a blowoff valve in such a manner that they provide a variable blowoff feature to the blowoff valves.

Abstract: A suspension and steering subassembly for a heavy truck is provided including a subframe. The subframe includes first and second side members extending substantially in the direction of vehicle travel and first and second cross members extending substantially perpendicular to the direction of vehicle travel. The first and second cross members are integral with the first and second side members such that the subframe is a unitary member. The first and second side members and the first and second cross members are further configured to receive first and second lower suspension control arms, first and second upper suspension control arms, and a portion of the steering linkage for the vehicle. The subframe may further be configured to receive a steering gear and one or more strut rods to provide fore/aft support to the subframe.

Abstract: A system used for alignment of a vehicle suspension and axle includes a pear-shaped cam that is rotatable relative to one of two spaced plates of a hanger bracket. An aperture and nose in the cam plate is aligned with an elongated opening in the bracket plate. The cam further includes a pin that is configured for insertion and movement within an arcuate aperture in the bracket plate. A fastener extends through the aperture and the nose of the cam, through the elongated openings in the bracket plates, and through the suspension control arm. Rotation of the cam causes a corresponding movement of the pin along the arcuate-shaped aperture of the bracket and of the fastener along the elongated openings of the bracket.

Abstract: A steer axle and suspension assembly are provided that produce lateral stability in the vehicle without the use of a transverse rod and without generating undue loads on the steer axle beam. The assembly includes at least one suspension arm that is connected to the frame and to a component of the steer axle assembly such as the axle beam, kingpin, or steering knuckle. The suspension arm is connected to the steer axle assembly at a location outboard of the longitudinal frame rails of the vehicle and extends longitudinally at an angle to the frame rails. The suspension arm arrangement can be used with a variety of suspensions including leaf spring and multi-link suspensions.

Abstract: A suspension for coupling a steer axle assembly to a vehicle frame is provided that moves one or more of the spring reaction points outboard to increase roll stiffness and enable the use of a lighter axle. In one embodiment of the invention, the suspension includes a spring coupled to the vehicle frame and a shock absorber having a first end coupled to the spring and a second end coupled to a component of the steer axle assembly, such as the kingpin, at a location outboard of a longitudinal frame rail of the vehicle frame.

Abstract: A suspension and steering subassembly for a heavy truck is provided including a subframe. The subframe includes first and second side members extending substantially in the direction of vehicle travel and first and second cross members extending substantially perpendicular to the direction of vehicle travel. The first and second cross members are integral with the first and second side members such that the subframe is a unitary member. The first and second side members and the first and second cross members are further configured to receive first and second lower suspension control arms, first and second upper suspension control arms, and a portion of the steering linkage for the vehicle. The subframe may further be configured to receive a steering gear and one or more strut rods to provide fore/aft support to the subframe.

Abstract: A suspension for coupling a steer axle assembly to a vehicle frame is provided that moves one or more of the spring reaction points outboard to increase roll stiffness and enable the use of a lighter axle. In one embodiment of the invention, the suspension includes a spring coupled to the vehicle frame and a shock absorber having a first end coupled to the spring and a second end coupled to a component of the steer axle assembly, such as the kingpin, at a location outboard of a longitudinal frame rail of the vehicle frame.

Abstract: A shock absorber includes a pressure tube with a piston slidably disposed therein. A separate valve includes a fluid circuit for fluid low in rebound and a fluid circuit for fluid flow in compression. Each fluid circuit includes a variable orifice which allows selection between a firm rebound with a soft compression, a soft rebound with a soft compression, and a soft rebound with a firm compression. Each variable orifice is in communication with a blowoff valve in such a manner that they provide a variable blowoff feature to the blowoff valves.

Abstract: A subframe for a vehicle with an improved mounting arrangement is provided. The subframe includes a first member extending transverse to the longitudinal frame rails on a vehicle frame and is mounted to the frame at a first mounting point between the frame rails. The subframe further includes second and third members that extend from either side of the first member to support suspension control arms, spring/shock units, and a steering linkage. The second and third members are coupled to the frame rails at second and third mounting points. The three mounting points form a generally triangular mounting arrangement that enables greater deflection of the frame rails. Rubber isolators may be used at the mounting points to further increase frame rail deflection and reduce vibration. Further, the second and third members form spring seats for the spring/shock units at locations outboard of the frame rails thereby moving spring reaction points outboard of the vehicle frame.

Abstract: A fifth wheel suspension assembly for damping movement between a towed vehicle and a towing vehicle is provided. The suspension assembly includes two rods on which a fifth wheel base is mounted. The fifth wheel base moves along the two rods in a direction of the longitudinal axis of the towing vehicle. The fifth wheel base defines two bores through which the rods extend. These bores also define fluid chambers disposed about the rods. Pistons are disposed about the rods within the fluid chambers and serve to dampen oscillatory movements of the towed vehicle relative to the towing vehicle. Springs disposed about the rods on either side of the base further dampen pitch motions imparted to the towing vehicle by the towed vehicle.

Abstract: A suspension for coupling a steer axle assembly to a vehicle frame is provided that moves one or more of the spring reaction points outboard to increase roll stiffness and enable the use of a lighter axle. In one embodiment of the invention, the suspension includes a spring coupled to the vehicle frame and a shock absorber having a first end coupled to the spring and a second end coupled to a component of the steer axle assembly, such as the kingpin, at a location outboard of a longitudinal frame rail of the vehicle frame.

Abstract: A vehicle suspension is provided. The suspension includes a first assembly that is mounted between the vehicle axle and frame and provides controlling damping of movement of the unsprung mass of the vehicle. The suspension also includes a second assembly that is mounted to the vehicle frame and provides controlled damping of movement of a spring disposed against the vehicle frame. The first and second assemblies are in fluid communication. The suspension allows the spring to be mounted remotely from the vehicle axle and increases roll stiffness of the vehicle by allowing spring reaction points to be moved outboard of the vehicle frame rails.

Abstract: A vehicle suspension is provided. The suspension includes a first assembly that is mounted between the vehicle axle and frame and provides controlling damping of movement of the unsprung mass of the vehicle. The suspension also includes a second assembly that is mounted to the vehicle frame and provides controlled damping of movement of a spring disposed against the vehicle frame. The first and second assemblies are in fluid communication. The suspension allows the spring to be mounted remotely from the vehicle axle and increases roll stiffness of the vehicle by allowing spring reaction points to be moved outboard of the vehicle frame rails.

Abstract: A shock absorber includes a pressure tube with a piston slidably disposed therein. A separate valve includes a fluid circuit for fluid low in rebound and a fluid circuit for fluid flow in compression. Each fluid circuit includes a variable orifice which allows selection between a firm rebound with a soft compression, a soft rebound with a soft compression and a soft rebound with a firm compression. Each variable orifice is in communication with a blowoff valve in such a manner that they provide a variable blowoff feature to the blowoff valves.

Abstract: A shock absorber includes a valve assembly with a low speed valving system and a high speed valving system. Both systems control fluid flow through the respective valve assembly for fluid flow in the same direction. The low speed valving system is independently tunable in order to provide low speed damping to improve both the vehicle control and handling. The independent tuning of the low speed valving system allows the optimization of the low speed valving system in relation to the high speed valving system as well as the independent tuning of the high speed valving system in relation to the low speed valving system. The independent tuning of the two systems allow the achievement of a smooth transition between the two systems. The dual valving systems can be incorporated into the piston for a compression stroke, be incorporated into the piston for an extension stroke, or two dual valving systems can be incorporated into the piston for compression and extension strokes.

Abstract: A suspension and steering subassembly for a heavy truck is provided including a subframe. The subframe includes first and second side members extending substantially in the direction of vehicle travel and first and second cross members extending substantially perpendicular to the direction of vehicle travel. The first and second cross members are integral with the first and second side members such that the subframe is a unitary member. The first and second side members and the first and second cross members are further configured to receive first and second lower suspension control arms, first and second upper suspension control arms, and a portion of the steering linkage for the vehicle. The subframe may further be configured to receive a steering gear and one or more strut rods to provide fore/aft support to the subframe.

Abstract: A pivotal ball joint assembly includes a ball joint, an input/output member, and a sealing element to provide a sealing surface abutting the boot seal and to prevent contamination of the boot seal during movement and articulation of the input/output member relative to the ball joint. The ball joint has a socket body and a ball stud pivotally mounted to the socket body. The ball stud has a shank portion that extends therefrom and is aligned along a shank axis. An elastic boot seal that extends between the ball stud and socket body is also included. The pivotal ball joint assembly also includes an input/output member affixed to the ball stud shank portion so that the socket body is able to freely rotate relative to the input/output shaft about the shank axis. The pivotal ball joint assembly is further rotatable through a limited range about a transverse axis perpendicular to the shank axis.

Abstract: A king pin connection between a vehicle steering axle and knuckle arm. The king pins are pivotally connected to either ends of an axle beam and pivotally connected to steering knuckles which in turn are connected to the wheels. Each king pin is rotatably mounted within a cylindrical bore on the steering knuckle and retained therein by a king pin cap disposed adjacent at least one end. A closed cell foam insert is disposed between the king pin and king pin cap. The insert is preferably axially compressed so that it may further compress and expand to substantially or nearly completely occupy the volume between the kingpin and kingpin cap. A grease fitting may be formed on the kin pin cap and a grease passage formed in the insert to facilitate lubrication.