Abstract: An assembly can include a first radial compressor wheel that has a rotational axis and that includes a hub surface; a second radial compressor wheel that comprises a hub surface; and an annular baffle disposed at least in part between the hub surfaces wherein the annular baffle an outer edge and a substantially parabolic portion that extends to a tip portion, where the tip portion includes opposing sides that converge radially inwardly to a blunt end.

Abstract: A turbocharger having a divided turbine housing scroll includes separate first and second exhaust gas conduits for feeding separate streams of exhaust gas to two separate scrolls in the turbine housing. A cross-scroll communication control valve in the turbine housing is operable to selectively allow or prevent two separate streams of exhaust gas in the turbine housing to fluidly communicate with each other. The valve member rotates about a valve axis that is parallel to a flow axis along with the exhaust gas flows in the exhaust gas conduits. The valve member tapers in the flow direction. In a first position, the valve member has walls that close off a cross-communication opening between the two exhaust gas conduits, thereby isolating the conduits from each other. In a second position, a through-passage of the valve member becomes aligned with the cross-communication opening to allow cross-talk between the two conduits.

Abstract: A turbocharger includes a turbine housing defining an exhaust gas inlet, and an exhaust gas exit. The turbine housing is integrated with a housing for a 3-way valve defining a primary through-passage that supplies exhaust gas directly to a catalyst. The exhaust gas inlet is connected to a bypass passage of the valve that allows exhaust gases to flow to the turbine before going to the catalyst. The valve includes a rotary element whose position is controllable to regulate flow through each of the primary through-passage and the bypass passage of the valve. The rotary element is rotatable over a first range of movement and a further second range of movement, the first range including a position in which the bypass passage is substantially fully closed. Over the second range the bypass passage is fully open regardless of the degree of opening or closing of the primary through-passage.

Abstract: A turbocharger cartridge and engine cylinder head assembly includes a turbocharger cartridge having a center housing defining a bore therethrough, bearings housed in the bore, a shaft rotatably supported in the bearings, a compressor wheel affixed to one end of the shaft, and a turbine wheel affixed to an opposite end of the shaft. The engine cylinder head defines a receptacle in which the turbocharger cartridge is disposed. The cartridge defines a cartridge oil circuit and the engine cylinder head defines an engine oil circuit. An oil circuit connector plug is removably installed in a socket in the head, the plug defining a connector passage that mates up with an oil supply conduit in the engine cylinder head and with an oil supply passage in the center housing such that oil is conducted from the oil supply conduit through the connector passage to the bore.

Abstract: A turbocharger includes a turbine housing defining an exhaust gas inlet, and an exhaust gas exit. The turbine housing is integrated with a housing for a 3-way valve defining a primary through-passage that supplies exhaust gas directly to a catalyst. The exhaust gas inlet is connected to a bypass passage of the valve that allows exhaust gases to flow to the turbine before going to the catalyst. The valve includes a rotary element whose position is controllable to regulate flow through each of the primary through-passage and the bypass passage of the valve. The rotary element is rotatable over a first range of movement and a further second range of movement, the first range including a position in which the bypass passage is substantially fully closed. Over the second range the bypass passage is fully open regardless of the degree of opening or closing of the primary through-passage.

Abstract: A turbocharger includes a turbine wheel mounted within a turbine housing and connected to a compressor wheel by a shaft. The turbine housing defines an exhaust gas inlet connected to a volute that surrounds the turbine wheel, and an axial bore through which exhaust gas that has passed through the turbine wheel is discharged from the turbine housing. The turbine housing further defines an annular bypass passage surrounding the bore and arranged to allow exhaust gas to bypass the turbine wheel. An annular bypass valve is disposed in the bypass passage. The bypass valve includes a fixed annular valve seat and a rotary annular valve member arranged coaxially with the valve seat. The valve member is disposed against the valve seat and is rotatable about the axis for selectively varying a degree of alignment between respective orifices in the valve seat and valve member.

Abstract: A turbocharger includes a turbine wheel mounted within a turbine housing and connected to a compressor wheel by a shaft. The turbine housing defines an exhaust gas inlet connected to a volute that surrounds the turbine wheel, and an axial bore through which exhaust gas that has passed through the turbine wheel is discharged from the turbine housing. The turbine housing further defines an annular bypass passage surrounding the bore and arranged to allow exhaust gas to bypass the turbine wheel. An annular bypass valve is disposed in the bypass passage. The bypass valve comprises a fixed annular valve seat and a rotary annular valve member arranged coaxially with the valve seat. The valve member is disposed against the valve seat and is rotatable about the axis for selectively varying a degree of alignment between respective orifices in the valve seat and valve member.

Abstract: A turbine assembly for an exhaust gas turbocharger has separate first and second volutes that are sequentially activated via a valve that receives exhaust gases from an engine. In a first position of the valve, only the first volute receives exhaust gas; in a second position, both volutes receive exhaust gases. In a third position, a bypass passage is also opened so that some exhaust gas bypasses the turbine wheel. Unlike conventional twin-scroll turbines, each volute receives exhaust gases from all engine cylinders, and the first volute feeds gas into the B-width portion of the wheel, while the second volute feeds gas into the wheel after the contour portion.

Abstract: A turbocharger cartridge and engine cylinder head assembly includes a turbocharger cartridge having a center housing defining a bore therethrough, bearings housed in the bore, a shaft rotatably supported in the bearings, a compressor wheel affixed to one end of the shaft, and a turbine wheel affixed to an opposite end of the shaft. The engine cylinder head defines a receptacle in which the turbocharger cartridge is disposed. The cartridge defines a cartridge oil circuit and the engine cylinder head defines an engine oil circuit. An oil circuit connector plug is removably installed in a socket in the head, the plug defining a connector passage that mates up with an oil supply conduit in the engine cylinder head and with an oil supply passage in the center housing such that oil is conducted from the oil supply conduit through the connector passage to the bore.

Abstract: A turbine assembly for an exhaust gas turbocharger has separate first and second volutes that are sequentially activated via a valve that receives exhaust gases from an engine. In a first position of the valve, only the first volute receives exhaust gas; in a second position, both volutes receive exhaust gases. In a third position, a bypass passage is also opened so that some exhaust gas bypasses the turbine wheel. Unlike conventional twin-scroll turbines, each volute receives exhaust gases from all engine cylinders, and the first volute feeds gas into the B-width portion of the wheel, while the second volute feeds gas into the wheel after the contour portion.

Abstract: A turbocharger includes a turbine wheel mounted within a turbine housing and connected to a compressor wheel by a shaft. The turbine housing defines an exhaust gas inlet connected to a volute that surrounds the turbine wheel, and an axial bore through which exhaust gas that has passed through the turbine wheel is discharged from the turbine housing. The turbine housing further defines an annular bypass passage surrounding the bore and arranged to allow exhaust gas to bypass the turbine wheel. An annular bypass valve is disposed in the bypass passage. The bypass valve comprises a fixed annular valve seat and a rotary annular valve member arranged coaxially with the valve seat. The valve member is disposed against the valve seat and is rotatable about the axis for selectively varying a degree of alignment between respective orifices in the valve seat and valve member.

Abstract: A turbocharger with an exhaust gas-driven turbine includes a variable nozzle formed by a stator supporting fixed vanes and defining bypass openings, and a rotor supporting movable vanes and defining bypass channels. Each fixed vane overlaps with a movable vane by a varying extent dependent on rotational position of the rotor. In a fully open position of the rotor, the movable vanes have a maximum extent of overlap with the fixed vanes, and the bypass channels align with the bypass openings so that some of the exhaust gas flows through the aligned bypass openings and channels, bypassing the turbine wheel.

Abstract: A turbocharger includes a turbine wheel mounted within a turbine housing and connected to a compressor wheel by a shaft. The turbine housing defines an exhaust gas inlet connected to a volute that surrounds the turbine wheel, and an axial bore through which exhaust gas that has passed through the turbine wheel is discharged from the turbine housing. The turbine housing further defines an annular bypass passage surrounding the bore and arranged to allow exhaust gas to bypass the turbine wheel. An annular bypass valve is disposed in the bypass passage. The bypass valve comprises a fixed annular valve seat and a rotary annular valve member arranged coaxially with the valve seat. The valve member is disposed against the valve seat and is rotatable about the axis for selectively varying a degree of alignment between respective orifices in the valve seat and valve member.

Abstract: A turbocharger with an exhaust gas-driven turbine includes a variable nozzle formed by a stator supporting fixed vanes and defining bypass openings, and a rotor supporting movable vanes and defining bypass channels. Each fixed vane overlaps with a movable vane by a varying extent dependent on rotational position of the rotor. In a fully open position of the rotor, the movable vanes have a maximum extent of overlap with the fixed vanes, and the bypass channels align with the bypass openings so that some of the exhaust gas flows through the aligned bypass openings and channels, bypassing the turbine wheel.