Abstract: A method of assembling a battery assembly includes forming battery packs, each pack including battery cells and cooling passages extending along a length of the pack, connecting terminals of each pack to a dc source and charging each pack to a desired state of charge, installing battery packs on a tray located on an automatically guided cart, using the cart to carry the battery assembly to locations where method steps are performed including performing testing for fluid leaks in a cooling circuit comprising interconnected passages of each pack on the tray and installing electric circuits in the assembly.

Abstract: A tool for assisting the leak testing of an enclosed volume is disclosed. The tool may comprise an outer seal defining inside its perimeter an attachment face of the tool. A vacuum port defined in the attachment face is configured to be fluidly coupled to a vacuum source. A nozzle disposed in the attachment face may be coupled to the test port, in fluid communication with the enclosed volume. A primary connection in fluid connection with the nozzle may be placed in fluid connection with the external conduit. A nozzle seal is disposed in the attachment face around the perimeter of the nozzle, such that when the nozzle is coupled to the test port, the nozzle is fluidly isolated from said vacuum port. A leak-test system incorporating at least one tool and a method for leak testing an enclosed volume using the tool are disclosed.

Abstract: A method of assembling a battery assembly includes forming battery packs, each pack including battery cells and cooling passages extending along a length of the pack, connecting terminals of each pack to a dc source and charging each pack to a desired state of charge, installing battery packs on a tray located on an automatically guided cart, using the cart to carry the battery assembly to locations where method steps are performed including performing testing for fluid leaks in a cooling circuit comprising interconnected passages of each pack on the tray and installing electric circuits in the assembly.

Abstract: A tool for assisting the leak testing of an enclosed volume is disclosed. The tool may comprise an outer seal defining inside its perimeter an attachment face of the tool. A vacuum port defined in the attachment face is configured to be fluidly coupled to a vacuum source. A nozzle disposed in the attachment face may be coupled to the test port, in fluid communication with the enclosed volume. A primary connection in fluid connection with the nozzle may be placed in fluid connection with the external conduit. A nozzle seal is disposed in the attachment face around the perimeter of the nozzle, such that when the nozzle is coupled to the test port, the nozzle is fluidly isolated from said vacuum port. A leak-test system incorporating at least one tool and a method for leak testing an enclosed volume using the tool are disclosed.

Abstract: A wrench for tightening threaded male and female pipe nuts includes a wrench gear rotatable within a housing and having a nut slot so that the wrench gear can be engaged upon one of the nuts. A pair of pinion drive gears engage with gear teeth of the wrench gear at spaced apart locations on the periphery so that at least one of the pinion drive gears is engaged with the wrench gear at all times during rotation of the wrench gear to tighten the one nut. A nut holding plate has a nut slot and is mounted on the housing by a pin and slot arrangement so that the nut holding plate can shift to enable the nut holding plate to be engaged upon the other nut and hold the other nut stationary while the wrench gear is rotated to tighten the one nut.

Abstract: A wrench for tightening threaded male and female pipe nuts includes a wrench gear rotatable within a housing and having a nut slot so that the wrench gear can be engaged upon one of the nuts. A pair of pinion drive gears engage with gear teeth of the wrench gear at spaced apart locations on the periphery so that at least one of the pinion drive gears is engaged with the wrench gear at all times during rotation of the wrench gear to tighten the one nut. A nut holding plate has a nut slot and is mounted on the housing by a pin and slot arrangement so that the nut holding plate can shift to enable the nut holding plate to be engaged upon the other nut and hold the other nut stationary while the wrench gear is rotated to tighten the one nut.