Abstract: A reinforced frame structure for a vehicle is provided. The frame structure includes a frame portion having a first portion and a pair of wall portions extending therefrom. A first reinforcement is rigidly coupled to the wall portions, and the first portion, the wall portions, and first reinforcement combine to define an enclosure.

Abstract: The present disclosure relates to methods of manufacturing vehicle frame assemblies. Some of the disclosed methods include forming a key and receptor arrangement between an interconnecting member, having a first material composition, and a cross-member, having a second material composition; attaching the interconnecting member and cross-member via the key and receptor arrangement at one location; inserting the interconnecting member and cross-member in a side rail; and welding the interconnecting member to the side rail at another location.

Abstract: A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members.

Abstract: A soft close mechanism that may have a cam track housing, a damper housing, and a cam follower. The cam track housing may have first and second grooves. The damper housing may rotate with respect to the cam track housing. The cam follower may be disposed in the first groove when the damper housing is rotated in a first direction and may be disposed in the second groove when the damper housing is rotated in a second direction.

Abstract: Pole impact protection systems for body-on-frame vehicles are presented that include first and second longitudinal frame members that are laterally connected by a tubular or non-tubular rigid and unbendable cross-member support. Upon impact on either side of an associated vehicle, the collision or impact energy is readily transferred to the opposite side of the vehicle thereby minimizing the damage to the passenger or occupant space within the vehicle.

Abstract: An aluminum tubular beam is assembled to a steel box frame rail with a steel sleeve. The sleeve is connected by a crimp joint or by a hem flange to the tubular beam. The steel sleeve may be effectively welded to the steel box frame rail to which it is assembled. An adhesive may be provided between the sleeve and the beam.

Abstract: An aluminum tubular beam is assembled to a steel box frame rail with a steel sleeve. The sleeve is connected by a crimp joint or by a hem flange to the tubular beam. The steel sleeve may be effectively welded to the steel box frame rail to which it is assembled. An adhesive may be provided between the sleeve and the beam.

Abstract: A method of manufacturing a vehicle frame, includes: forming compatible threads on a first rail composed of a first material and a second rail composed of a second material; forming a pair of locators on the first and second rails, said locators configured to indicate an alignment condition of the first rail and second rail when screwed together; and screwing together the first rail and second rail.

Abstract: A method of manufacturing a vehicle cross-member assembly includes: adding adhesive to an adhesive reservoir in an interconnecting member composed of a first material; overlapping a first rail composed of a second material with the interconnecting member; and welding the interconnecting member to a second rail in a position perpendicular with respect to the second rail. The second rail is composed of a different material than the first rail.

Abstract: A system for providing crash compatibility between automotive vehicles is disclosed. The system includes crush horns and a bracket located below the longitudinal axis of the crush horns.

Abstract: The present disclosure relates to methods of manufacturing vehicle frame assemblies. Some of the disclosed methods include forming a key and receptor arrangement between an interconnecting member, having a first material composition, and a cross-member, having a second material composition; attaching the interconnecting member and cross-member via the key and receptor arrangement at one location; inserting the interconnecting member and cross-member in a side rail; and welding the interconnecting member to the side rail at another location.

Abstract: The present disclosure relates to various vehicle frame assemblies and methods of manufacturing the same. The vehicle frame assemblies have rails composed of dissimilar materials.

Abstract: The present disclosure relates to various vehicle cross-member assemblies and methods of manufacturing the same. The various vehicle cross-member assemblies have rails composed of dissimilar materials.

Abstract: A reinforced frame structure for a vehicle is provided. The frame structure includes a frame portion having a first portion and a pair of wall portions extending therefrom. A first reinforcement is rigidly coupled to the wall portions, and the first portion, the wall portions, and first reinforcement combine to define an enclosure.

Abstract: An energy management structure for a vehicle may include a first longitudinal rail, a second longitudinal rail joined to the first longitudinal by at least a cross member and a bumper beam. A bumper panel is further provided wherein the bumper panel may be affixed to the bumper beam. The first deflecting rail includes a first front end and a first rear end. The first front end may be affixed to the bumper panel and the first rear end may be affixed to the cross member proximate to the first longitudinal rail. The second deflecting rail includes a second front end and a second rear end. The second front end may be affixed to the bumper panel and the second rear end may be affixed to the cross member proximate to the second longitudinal rail.

Abstract: A reinforced closed section assembly is provided wherein the assembly includes a closed section member defining a first hole on a first side and a second hole on a second side opposite the first side. The reinforced closed section assembly further includes a reinforcement member disposed within the first and second holes of the closed section member.

Abstract: An energy management structure for a vehicle may include a first longitudinal rail, a second longitudinal rail joined to the first longitudinal by at least a cross member and a bumper beam. A bumper panel is further provided wherein the bumper panel may be affixed to the bumper beam. The first deflecting rail includes a first front end and a first rear end. The first front end may be affixed to the bumper panel and the first rear end may be affixed to the cross member proximate to the first longitudinal rail. The second deflecting rail includes a second front end and a second rear end. The second front end may be affixed to the bumper panel and the second rear end may be affixed to the cross member proximate to the second longitudinal rail.

Abstract: A structure for transferring energy during an automotive front end impact includes an upper load path structure having a first shotgun rail a second shotgun rail and an upper radiator bar extending therebetween, a lower load path structure having a first side rail a second side rail and a lower support member extending therebetween. During an impact, the upper radiator bar is configured to transfer energy to the first and second shotgun rails, and the lower support member is configured to transfer energy to the first and second side rails during an impact.

Abstract: A structure for transferring energy during an automotive front end impact includes an upper load path structure having a first shotgun rail a second shotgun rail and an upper radiator bar extending therebetween, a lower load path structure having a first side rail a second side rail and a lower support member extending therebetween. During an impact, the upper radiator bar is configured to transfer energy to the first and second shotgun rails, and the lower support member is configured to transfer energy to the first and second side rails during an impact.

Abstract: The present disclosure relates to a vehicle frame with direction-specific deformation. The frame includes a rail with bended hinge(s) configured to deform the frame in a lateral direction in response to a longitudinal impact force and methods of manufacturing the same.